Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 3.0 December 2003

LIST OF ILLUSTRATIONS

Figure 1-1.

Typical System Package .......................................................................................

1-2

Figure 1-2.

Oxymitter 4000 Autocalibration System Options ..................................................

1-3

Figure 1-3.

Membrane Keypad.................................................................................................

1-4

Figure 1-4.

Local Operator Interface (LOI)...............................................................................

1-4

Figure 1-5.

Model 751 LCD Display Panel...............................................................................

1-5

Figure 1-6.

Oxymitter 4000 HART Communications and AMS Application .............................

1-6

Figure 1-7.

Typical System Installation – Oxymitter 4000 with Integral Electronics ................

1-7

Figure 1-8.

Typical System Installation – Oxymitter 4000 with Remote Electronics................

1-8

Figure 1-9.

SPS 4000.............................................................................................................

1-10

Figure 1-10.

Model 751 Remote Powered Loop LCD Display................................................

1-11

Figure 1-11.

Ceramic Diffusion Assembly................................................................................

1-11

Figure 1-12. Snubber Diffusion Assembly................................................................................

1-11

Figure 1-13.

Hastelloy Cup-Type Diffusion Assembly.............................................................

1-12

Figure 1-14.

Abrasive Shield Assembly ...................................................................................

1-13

Figure 2-1.

Oxymitter 4000 Probe Installation..........................................................................

2-2

Figure 2-2.

Oxymitter 4000 Remote Electronics Installation....................................................

2-3

Figure 2-3.

Oxymitter 4000 Installation (with SPS 4000) .........................................................

2-4

Figure 2-4.

Oxymitter 4000 with Abrasive Shield.....................................................................

2-5

Figure 2-5.

Oxymitter 4000 Adapter Plate Dimensions............................................................

2-6

Figure 2-6.

Oxymitter 4000 Adapter Plate Installation .............................................................

2-7

Figure 2-7.

Oxymitter 4000 Abrasive Shield Bracing Installation.............................................

2-8

Figure 2-8.

Orienting the Optional Vee Deflector.....................................................................

2-9

Figure 2-9.

Installation with Drip Loop and Insulation Removal...............................................

2-9

Figure 2-10.

Electrical Installation – Oxymitter 4000 with Integral Electronics ........................

2-11

Figure 2-11.

Electrical Installation – Oxymitter 4000 with Remote Electronics........................

2-13

Figure 2-12. SPS 4000 Electrical Connections ........................................................................

2-16

Figure 2-13.

Air Set, Plant Air Connection ...............................................................................

2-18

Figure 2-14.

Oxymitter 4000 Gas Connections Calibration Gas Connections.........................

2-18

Figure 3-1.

Electronics Housing Terminals and Membrane Keypad........................................

3-1

Figure 3-2.

Defaults – Oxymitter 4000 with Membrane Keypad ..............................................

3-3

Figure 4-1.

Electronics Housing Terminals and LOI ................................................................

4-1

Figure 4-2.

Defaults – Oxymitter 4000 with LOI .......................................................................

4-3

Figure 5-1.

Startup and Normal Operation...............................................................................

5-1

Figure 5-2.

Calibration Keys.....................................................................................................

5-2

Figure 6-1.

Startup Display.......................................................................................................

6-1

Figure 6-2.

O2 Concentration Display.......................................................................................

6-1

Figure 6-3.

LOI Features .........................................................................................................

6-2

Figure 6-4.

Menu Tree for Local Operator Interface on the Oxymitter 4000............................

6-3

Figure 6-5.

LOI Module Connectors.........................................................................................

6-6

Figure 6-6.

Oxymitter 4000-Test Points ...................................................................................

6-7

Figure 7-1.

Signal Line Connections, 250 Ohms Load Resistance ......................................

7-0

Figure 7-2.

Signal Line Connections, < 250 Ohms Load Resistance ......................................

7-0

Figure 7-3.

Menu Tree for HART/AMS on the Oxymitter 4000 ................................................

7-3

Figure 8-1.

O2 Sensor mV Reading vs. % O2 at 736ºC (Reference Air, 20.9% O2).................

8-1

Figure 8-2.

Diagnostic LEDs ....................................................................................................

8-2

Figure 8-3.

Fault 1, Open Thermocouple .................................................................................

8-5

Figure 8-4.

Fault 2, Shorted Thermocouple .............................................................................

8-6

Figure 8-5.

Fault 3, Reversed Thermocouple ..........................................................................

8-7

Figure 8-6.

Fault 4, A/D Comm Error .......................................................................................

8-8

Figure 8-7.

Fault 5, Open Heater .............................................................................................

8-9

Rosemount Analytical Inc. A Division of Emerson Process Management

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