Emerson iCOM Digital Scroll Compressors, Digital scroll capacity modulation, 10-100% variable

Models: iCOM

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Operation

Digital Scroll Compressors

A compressor with a suction cutoff unloader can only modulate its capacity between two distinct lev- els: fully loaded and half loaded. A digital scroll compressor can modulate its capacity anywhere between 10-100%. This variable capacity modulation allows cooling units to control an environment more precisely.

Digital scroll capacity modulation is achieved by energizing and de-energizing a solenoid valve on the compressor. When the solenoid valve is de-energized, the compressor capacity is 100%. When the sole- noid valve is energized, the compressor capacity is zero. Therefore, the capacity of the compressor depends on how long the solenoid is de-energized for. If the solenoid is de-energized for 10-seconds, then energized for 5 seconds during a 15-second cycle, the resulting capacity will be 66% as shown in Figure 15.

Figure 15 Digital scroll capacity modulation, 10-100% variable

Call for Cooling: 66% 100% Loaded

Solenoid

De-energized

0% Loaded

Solenoid Energized

Solenoid

De-energized

Solenoid Energized

0

5

10

15

20

25

30

 

 

 

 

 

 

 

 

 

 

15-Second Capacity

 

 

15-Second Capacity

 

 

 

 

Modulation Cycle

 

 

Modulation Cycle

 

 

 

 

 

 

 

 

 

 

 

 

On single and dual digital scroll compressor systems, the first compressor is started at 25% calculated output from the temperature proportional band and stopped at 10%. On dual digital scroll compressor systems, the second compressor is started at 35% and stopped at 20%, see Figure 16. When a com- pressor is started, the solenoid is energized longer than it is de-energized to match the call for cooling. When the call for cooling increases to 100%, the solenoid is de-energized for the entire 15 second cycle.

Figure 16 Single and dual digital scroll compressor activation points

Temp Setpoint: 70°F

 

 

 

Comp 1 & 2 On

 

 

 

Fully Loaded

Proportional Band : 8°F

 

Comp 2 On Partially

 

 

Deadband : 2°F

 

Loaded

 

 

 

Comp 1 On Partially

 

 

½ Dead-

Loaded

 

 

 

 

 

 

band

 

 

 

 

 

70

71

72

73

74

75

0%

Comp 1

 

 

 

+ 100%

 

 

 

Cooling

Cooling

Off

 

 

 

 

 

 

 

Comp 2

Off

½ Proportional Band

Increasing Temperature

20

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Emerson iCOM user manual Digital Scroll Compressors, Digital scroll capacity modulation, 10-100% variable