Fisher & Paykel DD607, DD247 service manual Technical Overview, Tub Home Sensor

Models: DD247 DD607

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3 TECHNICAL OVERVIEW

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3 TECHNICAL OVERVIEW

3.1 Chassis

The DishDrawer™ chassis is one complete assembly composed of 5 steel metal components locked together by a proprietary riveting process. The chassis exterior is made of a lacquered electro-galvanised material.

3.2 Drawer Fronts

Prefinished drawer fronts are formed from steel blanks. The drawer fronts are attached to the tub by means of formed hooks and two pins that are inserted through either side of the tub.

On the integrated model, the front panel supplied on each drawer is the mounting panel for the joinery finished drawer front. The joinery finished drawer front is supplied by the customer.

3.3 Electronics

In the electronic controller, the functions of controlling the motor as well as controlling the user interface console are combined into a single micro controller on the main printed circuit board.

This micro controller also controls a transformerless 85w switch mode power supply. This power supply utilises a large dropping resistor on the heater plate in conjunction with phase control of the mains voltage in order to produce a variable voltage supply for the motors, solenoids and drying fan. From this the controller can supply voltages from 16V to 85V to the various components in the DishDrawer™.

A separate 24volt dc power supply on the PCB mains filter board, (located within the mains filter housing in the lower left corner of the chassis) supplies power to the electronic controller(s). A switch mode power

supply on the electronic controller converts this to 5V which powers the microcontroller and LED’s.

An isolation relay is mounted on the PCB mains filter and will disconnect power to major components when signalled to by the controller under certain fault conditions. Once the fault has been cleared, it will require the power to be disconnected from the product for the isolation relay to reset.

NOTE: - With power supplies of this nature, all components, regardless of supply voltage, should be treated as live to earth. i.e. at supply voltage.

The user interface comprises a printed circuit board for front controls and a touch switch panel for internal controls.

The element is switched by one single pole relay. Overheat protection is provided by a thermal fuse in series with the water heater track on the heater plate. In an over-heat situation, this gravity fuse drops off and disconnects the water heater element from the supply voltage.

A non-serviceable fuse is mounted within the controller to provide additional safety protection.

3.3.1 Tub Home Sensor

The tub home sensor determines when the tub is closed. The tub home sensor consists of an infrared transmitter and receiver mounted on the right side of electronic controller. When the tub is fully closed, infrared light is transmitted from the sender through a light pipe on the side of the tub, through a prism mounted in the chassis trim, then back through the other light pipe to the receiver. If the tub is not fully closed, the circuit is not complete and the appliance will not operate.

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Fisher & Paykel DD607, DD247 service manual Technical Overview, Tub Home Sensor