GE 90-70 manual Online Programming, On-Line Repair, Duplex CPU Redundancy

Models: 90-70

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Duplex CPU Redundancy

Only discrete blocks (or Remote I/O Scanners with only discrete modules) can be configured for Duplex CPU Redundancy mode. Blocks or I/O Scanners configured for Duplex mode receive outputs from BOTH bus controllers 30 and 31, and compare them. If devices 30 and 31 agree on an output state, the output goes to that state. If devices 30 and 31 send different states for an output, the block or I/O Scanner defaults that output to its pre-selected Duplex Default State. For example:

Commanded State

Commanded State

Duplex Default

Actual Output

from Device

from Device

State in the Block

State

Number 31

Number 30

or I/O Scanner

 

 

 

 

 

On

On

Don’ Care

On

 

 

 

 

Off

On

Off

Off

 

 

 

 

Off

Off

Don’t Care

Off

 

 

 

 

On

Off

On

On

 

 

 

 

If either device 30 or 31 stops sending outputs to the block or I/O Scanner, outputs will be directly controlled by the remaining device.

Online Programming

On-line changes to the application program are permitted in both the active unit and the backup unit. The programming device must be connected to the system in which changes are to be made in order to make any on-line changes. Note that all precautions regarding power source and grounding for connecting the programming device must be followed in accordance with instructions in the Series 90-70 Programmable Controller Installation Manual, GFK-0262.

A connection and disconnection of the parallel programmer cable should only be made with the programmer properly grounded, and programming software properly booted up and in OFF-LINE mode. For more information, refer to the Series 90-70 Programmable Controller Installation Manual, GFK-0262.

On-Line Repair

An Enhanced Hot Standby CPU Redundancy system permits online repair of failed components without disrupting the process under control. Control status of both the Primary and the Secondary units can be monitored by the LEDs on the Redundancy Communications Module in each system.

When a component of the active unit fails, control switches to the backup unit. The failed component can then be replaced after first removing power from the rack in which it is installed.

After replacement of the failed component and returning power to the rack, the backup unit resynchronizes with the currently active unit. The unit that had failed, which was previously the active unit, determines its role in the system based on configured control strategy.

Online repair is described in more detail in chapter 5.

GFK-1527A

Chapter 1 Introduction

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GE 90-70 manual Online Programming, On-Line Repair, Duplex CPU Redundancy