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GE 90-70 Backup Qualification w ith SVCREQ #43, Validating the Backup PL C's Input Scan, Validating the Backup PLC's Logic Solution

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GFK-1527A Chapter 4 Normal Operation 4-13

4

Example

In the following example, when %M00035 is on, the input and output copies are disabled.

%M00035 %T00041

SVC_

REQ

FNC

PARM

CONST

00043

%L00001

MOVE_

INT

IN

LEN

00001

CONST

00001 Q %L00002

MOVE_

INT

IN

LEN

00001

CONST

00000 Q %L00001

Backup Qualification w ith SVCREQ #43

Service Request function block #43 can be used to help determine if the backup PLC unit is

collecting inputs properly (that is, validate the input scan). It can also be used to help determine

whether the backup PLC unit is calculating outputs and internal variables properly (that is, validate

the logic solution). Instructions are given below.

Validating the Backup PL C's Input Scan

To determine whether the backup PLC is collecting inputs properly, follow these steps:

1. Activate SVCREQ #43 on the backup CPU, passing “0, 1" to disable the input and output data

transfer copies.

2. Observe the backup unit' s %I and %AI reference tables. The valu es in th ese tables correspond

to the inputs that the backup is currently collecting.

3. Visually compare the backup unit's %I and %AI reference tables with the active unit's tables.

Pay special attention to the %I and %AI references that are configured to be shared between

the two units.

4. When you are satisfied that th e backup unit is collecting inpu t s pr oper ly, disable the rung that

calls SVCREQ #43.

Validating the Backup PLC's Logic Solution

To determine whether the backup PLC is calculating outputs and internal variables properly, follow

these steps:

1. Activate SVCREQ #43 on the backup CPU, passing “0, 2" to disable the output data transfer

copy.

2. Observe the backup unit's %Q, %AQ, %M, and %R reference tables. The values in these tables

correspond to the inputs that the backup is currently calculating.

3. Visually compare the backup unit's %Q, %AQ, %M, and %R reference tables with the active

unit's tables. Pay special attention to the %Q, %AQ, %M, and %R references that are

configured to be shared between the two units.

4. When you are satisfied that the backup unit is calculating outputs and internal variables

properly, disable the rung that calls SVCREQ #43.

Contents

Main Warnings, Cautions, and Notes as Used in this Publication Warning Caution Note Preface Content of This Manual Related Publications Preface Contents Page Page Page Introduction Definition of Terms Enhanced Hot Standby CPU Redundancy Features of Enhanced Hot Standby CPU Redundancy Using the Redundancy CPU for Non-Redundant Op eration Compatibility with CPU780 Redundancy CPUs as Compared to Other Series 90-70 CPUs Features not Available with Redundancy CPUs Differences in Operation for Redundancy CPU s Components of the Enhanced Hot Standby Redundancy System Enhanced Redundancy CPU Module Redundancy Communications Module Redundant Racks I/O Systems for Enhanced Hot Standby CPU R edundancy Genius I/O Local I/O Cable Connections GFK-1527A Chapter 1 Introduction 1-7 Enhanced Hot Standby CPU Redundancy Syst em with Local I/O TERMINATED I/O CABLE --- * Secondary Unit Primary Unit Control Strategies GHS Control Strategy GDB Control Strategy Basic Enhanced Hot Standby Operation Output Control with GHS Output Control with GDB Basic CPU Redundancy Setups Single Bus with Prefer red Master: GHS Contro l Strategy Single Bus with Floating Master: GDB Control Strategy Dual Bus with Floating Master: GDB Control Strategy Duplex CPU Redundancy Online Programming On-Line Repair System Components For Installation Instru ctions System Racks Redundancy CPU Features CPU Architecture Expansion Memory Board Watchdog Timer CPU Features Memory Protect Keyswitch CPU LEDs OK: The OK LED is ON when the CPU is functioning properly. The RUN: This LED is ON when the CPU is in the RUN/ENABLE or RUN/DISABLE mode. It is CPU Mode Switch Run/Outputs Enabled Mode Run/Outputs Disabled Mode Stop Mode Port 1 Redundancy Communications Module Unit Select Pushbutton Connector RCM Status LEDS Board OK: Local System Ready Local System Active Bus Transmitter Module Bus Transmitter Module S tatus LEDs Bus Receiver Module Cables and Termination Bus Receiver Module St atus LEDs Board OK: The top LED is ON when the CPU completes its power-up configuration of Last Rack: The middle LED is ON when the terminator plug is installed in the bottom Genius Bus Controller Location of GBCs and Blocks Single Bus Genius Networks Dual Bus Genius Networks Bus Controller LEDs Module OK: The top LED is ON when the board has CH 1 OK: The CH 1 OK LED is ON after the board has Configuration Requirements Programmer Connection for Configuration One Application Program in Both PLCs Program Folders in Control Programming Software Program Folders in Logic master 90 CPU Configuration Parameters Configuring Shared I/O References Finding the Memory Available for Application Program Storage System Communications Win d ow Con siderations Configuring the Redundancy CPU for Non-redundant Operation Rack Module Configuration Parameters Bus Controller Configuration Parameters Genius I/O Block Configuration Parameters Normal Operation Powerup of a Redundant CPU Incompatible Configurations Resynchronization of a Redundant CPU GHS Control Strategy GDB Control Strategy %S References for CPU Redundancy OVR_PRE %S Reference Not Available Scan Synchronization Input Data and Synchronization Data Transfer to the Backup Unit Sweep Time Synchronization GFK-1527A Chapter 4 Normal Operation 4-7 Output Data Transfer to the Backup Unit DATA DATA Data Transfer Time Fail Wait Time Page Programming a Data Transfer from Backup Unit to Active Unit Data Transfer Example Disabling Data Transfer Copy in Backup Unit (SVCREQ #43) Warning Command Block for SVCREQ #43 Backup Qualification w ith SVCREQ #43 Validating the Backup PL C's Input Scan Validating the Backup PLC's Logic Solution Switching Control to the Backup Unit Switching Times Commanding a Role Switch from the Appli cation Program (SVCREQ #26) RUN Disabled Mode RUN Disabled Mode for GHS Control Strategy Example 1: Role switches allowed on both unit s 4-16 Series 90-70 Enhanced Hot Standby CPU Redundancy User's Guide May 2000 GFK-1527A Example 2: Role switches allowed on both unit s The Secondary unit drives the out puts in this example. Example 3: Role switches not a llowed on either unit Example 4: Role switches allowed on both unit s Example 5: Role switches allowed on both units Seco ndary Unit Active Example 6: Role switches not a llowed on either unit, Secondar y Unit Active Example 7: Role switches allowed on both unit s, Secondary Unit Active Example 8: Invalid RUN Disabled Mode for GDB Control Strategy Background User Checksum and Background Window Timing Instructions Finding the Words to Checksum Each Sweep Finding the Background Window Time Finding the Total Sweep Time Miscellaneous Operation Information Timer and PID Function Blocks Timed Contacts Multiple I/O Scan Sets C Debugger STOP to RUN Mode Transition Background Window Time Sequential Function Chart Programming (SFC) Genius Bus Controller Switching Ethernet Global Data in a Redundancy CPU Ethernet Global Data Consumption Ethernet Global Data Production SNTP Timestamping Fault Detection Configuration of Fault Actions Fault Detection PLC Fault Table Messages for Redundancy Page Fault Response Faulting RCMs, Losing Links, a nd Terminating Communications Faulting the Redundancy Communications Modu le Losing a Link Fault Actions in a CPU Redundancy System Configurable Faults * GFK-1527A Chapter 5 Fault Detection 5-9 Non-Configurable Fault Group The table below shows the non-configurable faults and their fault action defaults. Fault Actions Fault Group Table Type Description Not Synchronized Synchronized Fatal Faults on Both Units in the Same Sweep On-Line Repair Maintaining Parallel Bus Termi nation On-Line Repair Recommendation s Power Supply Caution Racks Central Processor Unit Redundancy Communications Module and Cables Redundancy Communications Link Failures Bus Transmitter Module Genius Bus Controller Genius Bus Single Bus Networks Bus faults Dual Bus Networks Genius Blocks Cabling Information Appendix A IC690CBL714A Multi-drop Cable Purpose Specifications A Figure A-1. Multi-Drop Cable Connection Diagram Page Index % A B C E F G H I N O P R S T U V W