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Honda Power Equipment TPG-6000H-DX Tsurumi’s Operation, Service, and Repair Manual, Part, Number

Models: TPG-4300H-DX TPG-6000H-DX TPG-7000H-DXE TPG-2900H-DX

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Tsurumi’s Operation, Service, and Repair Manual

Parts List – Front Panel – Model TPG-2900H-DX

Ref.	Part
No.	Number	Description	Qty

30	C011017970	Front Panel (less parts)	1
30.1	C011900180	Label	1
31	0013006010	Bolt, Frame (M6 X 10)	4
32	C020004695	Control Box (Complete)	1
33	C021103243	Control Box (less parts)	1
34	0014305012	Screw and Washer	4
		Assembly (M5 X12)
35	SW -3211	Switch, Engine	1
36	0013303008	Screw and Washer	2
		Assembly (M3 X 8)
37	- - - - - - - - -	- - - - - - - - -	- - -
38	- - - - - - - - -	- - - - - - - - -	- - -
39	- - - - - - - - -	- - - - - - - - -	- - -
40	- - - - - - - - -	- - - - - - - - -	- - -
41	- - - - - - - - -	- - - - - - - - -	- - -
42	GF53BKA	Receptacle, 120V,	1
		GFCI
43	0022004000	Nut, Flanged (M4)	2
44	- - - - - - - - -	- - - - - - - - -	- -
45	0013304010	Screw and Washer	2
		Assembly (M4 X 10)
46	01401110G0	Pilot (Light)	1
47	- - - - - - - - -	- - - - - - - - -	- - -
48	- - - - - - - - -	- - - - - - - - -	- - -
49	- - - - - - - - -	- - - - - - - - -	- - -
50	- - - - - - - - -	- - - - - - - - -	- - -
51	IEGBX618	Breaker	1
52	0015130510	Screw and Washer	2
		Assembly (6-32 X 10)
53	N/A	Washer, Flat (see #52)	2
54	- - - - - - - - -	- - - - - - - - -	- - -
55	- - - - - - - - -	- - - - - - - - -	- - -
56	- - - - - - - - -	- - - - - - - - -	- - -
57	0021805000	Wing Nut (M5)	1
58	0030405000	Washer, Spring (M5 Ni)	2
59	0021905000	Nut, Hex (M5 Ni)	1
60	0030105000	Washer, Flat (M5 Ni)	1
61	0030705000	Washer, Lock (M5 Ni)	1
62	0010205015	Screw, Grounding	1
		(M5 X 15Ni)
63	C220000440	Condenser	1

Ref.	Part
No.	Number	Description	Qty

64	C222000010	Condenser Holder	2

65	0011204010	Screw and Washer	2
		Assembly (M4 X 10)
66	- - - - - - - - -	- - - - - - - - -	- - -
67	- - - - - - - - -	- - - - - - - - -	- - -
68	- - - - - - - - -	- - - - - - - - -	- - -
69	- - - - - - - - -	- - - - - - - - -	- - -
70	- - - - - - - - -	- - - - - - - - -	- - -
71	- - - - - - - - -	- - - - - - - - -	- - -
72	0321302509	Grommet	1
72.1	0321090509	Grommet	1

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Replacement Parts

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Honda Power Equipment TPG-6000H-DX manual Tsurumi’s Operation, Service, and Repair Manual, Part, Number, Description

Contents

FOR TSURUMI TPG-SERIES OPERATION, SERVICE, ANDREPAIR MANUAL PORTABLE GENERATORSLIMITED WARRANTY Tsurumi Manufacturing Co., LtdTABLE OF CONTENTS Tsurumi’s Operation, Service, and Repair Manual 1. INTRODUCTIONA. PRECAUTIONS AND PLACARDS Tsurumi’s Operation, Service, and Repair ManualFUEL WARNING PLACARD AIR CLEANER MAINTENANCEDATA PLATE HOT MUFFLER & EXHAUST PLACARDB. SAFETY PRECAUTIONS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual C. SPECIFICATIONS/KEY FEATURES•100% Copper Windings…for long life A.PHYSICAL DESCRIPTION 2. DESCRIPTION AND OPERATIONTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual 2Description of Generator4Description of the Fuel Tank Tsurumi’s Operation, Service, and Repair Manual3Description of the Engine 5Description of the Front Panel1Generation of No-LoadVoltage refer to Figure B.FUNCTIONAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual 2Voltage Fluctuations Under Load refer to FigureTsurumi’s Operation, Service, and Repair Manual Figure 4: Full Power Switch Circuit DiagramTsurumi’s Operation, Service, and Repair Manual SwitchB.DC CIRCUIT CONTROLS 3. OPERATING INSTRUCTIONSA.OPERATING CONTROLS Tsurumi’s Operation, Service, and Repair ManualLEGEND Tsurumi’s Operation, Service, and Repair ManualFigure 7: Model TPG-2900H-DX Figure 8: Model TPG-4300H-DXFigure 9: Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualLEGEND LEGENDC. CHECK THE ENGINE OIL LEVEL Tsurumi’s Operation, Service, and Repair ManualD. CHECK ENGINE FUEL Tsurumi’s Operation, Service, and Repair ManualF.STARTING & OPERATING THE ENGINE E. PRE-STARTCHECKSTsurumi’s Operation, Service, and Repair Manual H.AC APPLICATION G. USING THE GENERATORTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual BDual Voltage TypeAvailable Receptacles With Full Power Switch On I.STOPPING THE GENERATORTsurumi’s Operation, Service, and Repair Manual TableM. WATTAGE INFORMATION J.OIL ALERTL.STOPPING THE ENGINE Tsurumi’s Operation, Service, and Repair ManualApplicable Wattage w Tsurumi’s Operation, Service, and Repair ManualTable Wattage Chart Applicable Wattage W4. MAINTENANCE Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual B. AIR CLEANER SERVICEA.CHANGING ENGINE OIL Figure 16: Draining Engine OilD. CLEANING AND ADJUSTING SPARK PLUG C. SEDIMENT CUP CLEANINGTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Figure 19: Spark Plug Gap5. TROUBLESHOOTING Tsurumi’s Operation, Service, and Repair ManualC. ELECTRICAL LIMITS REFERENCE CHART Tsurumi’s Operation, Service, and Repair ManualTable 7: Fault Isolation Procedures D. TROUBLESHOOTING CHARTSTsurumi’s Operation, Service, and Repair Manual FAULTrefer to COMPONENT REPLACEMENT for Tsurumi’s Operation, Service, and Repair ManualFAULT PROBABLE CAUSETroubleshooting Tsurumi’s Operation, Service, and Repair ManualPage Tsurumi’s Operation, Service, and Repair Manual No DC outputTsurumi’s Operation, Service, and Repair Manual Engine speed doesTroubleshooting Tsurumi’s Operation, Service, and Repair ManualPage Tsurumi’s Operation, Service, and Repair Manual E. WIRING DIAGRAMSCONTROL BOX CONTROL BOX Wiring Diagram - Model TPG-6000H-DX CONTROL BOXTsurumi’s Operation, Service, and Repair Manual CONTROL BOX6. REMOVAL/INSTALLATION Tsurumi’s Operation, Service, and Repair ManualA. REPLACEMENT OF BATTERY Tsurumi’s Operation, Service, and Repair ManualB. REMOVAL/INSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual C.REPLACEMENT OF ENGINE MUFFLERFigure 22: Battery Enclosure Exploded View Tsurumi’s Operation, Service, and Repair Manual Figure 23: Replacement of MufflerFigure 24: Replacement of Muffler Tsurumi’s Operation, Service, and Repair ManualModel TPG-2900H-DX E. REPLACEMENT OF FUEL TANK Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual H-13 H-2Tsurumi’s Operation, Service, and Repair Manual Figure 26: Draining Fuel from Fuel TankTsurumi’s Operation, Service, and Repair Manual 9Remove four frame bolts 31 from front panelTsurumi’s Operation, Service, and Repair Manual •Model TPG-2900H-DXuses four vibration mounts of two different part numbers. Two vibrationTsurumi’s Operation, Service, and Repair Manual H-9 H-10 H-5Tsurumi’s Operation, Service, and Repair Manual G. REPLACEMENT OF GENERATOR STATORFigure 28: Replacement of Stator H. REPLACEMENT OF ROTOR BEARING Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual I.REPLACEMENT OF ROTORFigure 29: Bearing Puller in Use Figure 30: Removal of Through Bolt Tsurumi’s Operation, Service, and Repair ManualFigure 31: Pouring Oil in Rotor Shaft Figure 32: Wrapping Bolt with Tape Tsurumi’s Operation, Service, and Repair ManualRemoval/Installation Wind tape on boltReplacement of Rotor Bearing Tsurumi’s Operation, Service, and Repair ManualFigure 34: Front Cover Bolts J.REPLACEMENT OF FRONT PANEL COMPONENTS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 35: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 5Engine Start Key Switch TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Figure 36: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 11Full-powerSwitch7. STORAGE INSTRUCTIONS Tsurumi’s Operation, Service, and Repair ManualB. ORDERING PARTS 8. REPLACEMENT PARTSA. INTRODUCTION Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-2900H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-2900H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-2900H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-2900H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-4300H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-4300H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-4300H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-4300H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-6000H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-6000H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-6000H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-6000H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-7000H-DXEPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-7000H-DXE NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-7000H-DXEPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-7000H-DXE NumberDescription PartNumber TSURUMI MODEL TPG-7000H-DXE PORTABLE GENERATOR APPENDIX A BATTERY ENCLOSURE KITASSEMBLY AND INSTALLATION INSTRUCTIONS FOR Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual ASSEMBLY AND INSTALLATION INSTRUCTIONSFOR TSURUMI PORTABLE GENERATOR BATTERY ENCLOSURE CHECK KIT CONTENTSINSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualINSTALLATION OF BATTERY Tsurumi’s Operation, Service, and Repair Manual INSTALLATION INSTRUCTIONSAPPENDIX B PGWK-100WHEEL KIT Appendix BFOR TSURUMI GENERATORS AND PUMPS WHEEL KIT INSTALLATION INSTRUCTIONSTsurumi’s Operation, Service, and Repair Manual INSTALL AXLE ON TRASH PUMP Tsurumi’s Operation, Service, and Repair ManualINSTALL AXLE ON GENERATOR INSTALL WHEELSTsurumi’s Operation, Service, and Repair Manual APPENDIX C PGWK-200WHEEL KITINSTALLATION INSTRUCTIONS Page C-1Installation Instructions Before InstallationCompleted Chart Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Step 1 - Install Axle Assembly and WheelsStep 2 - Install Handles Fig.