Manuals / Honda Power Equipment / Lawn and Garden / Portable Generator

Honda Power Equipment TPG-6000H-DX, TPG-2900H-DX, TPG-7000H-DXE manual C. Check The Engine Oil Level

Models: TPG-4300H-DX TPG-6000H-DX TPG-7000H-DXE TPG-2900H-DX

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Tsurumi’s Operation, Service, and Repair Manual

Fuel Tank

Reset Button

Control Box

Figure 11: DC Circuit Reset Pushbutton

C. CHECK THE ENGINE OIL LEVEL

CAUTION:

•Engine oil is a major factor affecting performance and service life. Non-detergent oils and 2-stroke oils are not recommended because they have inadequate lubricating characteristics

•Check the oil level with the engine on a level surface and the engine stopped.

(1)Use Honda 4-stroke oil, or use an equivalent high detergent, premium quality motor oil cer- tified to meet or exceed U.S. automobile manufacturer’s requirements for Service Classification SG, SF. Motor oils classified SG, SF will show this designation on the con- tainer.

(2)SAE 10W/30 is recommended for general, all-temperature use.

(3)Other viscosity grades shown in Figure 12 may be used when the average temperature in your area is within the indicated range.

Figure 12: Oil Viscosity Grade-to-Temperature Recommendations

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Operating Instructions

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Honda Power Equipment TPG-6000H-DX manual C. Check The Engine Oil Level, Tsurumi’s Operation, Service, and Repair Manual

Contents

FOR TSURUMI TPG-SERIES OPERATION, SERVICE, ANDREPAIR MANUAL PORTABLE GENERATORSLIMITED WARRANTY Tsurumi Manufacturing Co., LtdTABLE OF CONTENTS Tsurumi’s Operation, Service, and Repair Manual 1. INTRODUCTIONA. PRECAUTIONS AND PLACARDS Tsurumi’s Operation, Service, and Repair ManualFUEL WARNING PLACARD AIR CLEANER MAINTENANCEDATA PLATE HOT MUFFLER & EXHAUST PLACARDB. SAFETY PRECAUTIONS Tsurumi’s Operation, Service, and Repair ManualC. SPECIFICATIONS/KEY FEATURES Tsurumi’s Operation, Service, and Repair Manual•100% Copper Windings…for long life 2. DESCRIPTION AND OPERATION A.PHYSICAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual 2Description of Generator4Description of the Fuel Tank Tsurumi’s Operation, Service, and Repair Manual3Description of the Engine 5Description of the Front Panel1Generation of No-LoadVoltage refer to Figure B.FUNCTIONAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual 2Voltage Fluctuations Under Load refer to FigureTsurumi’s Operation, Service, and Repair Manual Figure 4: Full Power Switch Circuit DiagramTsurumi’s Operation, Service, and Repair Manual SwitchB.DC CIRCUIT CONTROLS 3. OPERATING INSTRUCTIONSA.OPERATING CONTROLS Tsurumi’s Operation, Service, and Repair ManualLEGEND Tsurumi’s Operation, Service, and Repair ManualFigure 7: Model TPG-2900H-DX Figure 8: Model TPG-4300H-DXFigure 9: Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualLEGEND LEGENDC. CHECK THE ENGINE OIL LEVEL Tsurumi’s Operation, Service, and Repair ManualD. CHECK ENGINE FUEL Tsurumi’s Operation, Service, and Repair ManualE. PRE-STARTCHECKS F.STARTING & OPERATING THE ENGINETsurumi’s Operation, Service, and Repair Manual G. USING THE GENERATOR H.AC APPLICATIONTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual BDual Voltage TypeAvailable Receptacles With Full Power Switch On I.STOPPING THE GENERATORTsurumi’s Operation, Service, and Repair Manual TableM. WATTAGE INFORMATION J.OIL ALERTL.STOPPING THE ENGINE Tsurumi’s Operation, Service, and Repair ManualApplicable Wattage w Tsurumi’s Operation, Service, and Repair ManualTable Wattage Chart Applicable Wattage W4. MAINTENANCE Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual B. AIR CLEANER SERVICEA.CHANGING ENGINE OIL Figure 16: Draining Engine OilC. SEDIMENT CUP CLEANING D. CLEANING AND ADJUSTING SPARK PLUGTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Figure 19: Spark Plug Gap5. TROUBLESHOOTING Tsurumi’s Operation, Service, and Repair ManualC. ELECTRICAL LIMITS REFERENCE CHART Tsurumi’s Operation, Service, and Repair ManualTable 7: Fault Isolation Procedures D. TROUBLESHOOTING CHARTSTsurumi’s Operation, Service, and Repair Manual FAULTrefer to COMPONENT REPLACEMENT for Tsurumi’s Operation, Service, and Repair ManualFAULT PROBABLE CAUSETsurumi’s Operation, Service, and Repair Manual TroubleshootingPage Tsurumi’s Operation, Service, and Repair Manual No DC outputTsurumi’s Operation, Service, and Repair Manual Engine speed doesTsurumi’s Operation, Service, and Repair Manual TroubleshootingPage E. WIRING DIAGRAMS Tsurumi’s Operation, Service, and Repair ManualCONTROL BOX CONTROL BOX Wiring Diagram - Model TPG-6000H-DX CONTROL BOXTsurumi’s Operation, Service, and Repair Manual CONTROL BOX6. REMOVAL/INSTALLATION Tsurumi’s Operation, Service, and Repair ManualA. REPLACEMENT OF BATTERY Tsurumi’s Operation, Service, and Repair ManualB. REMOVAL/INSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualC.REPLACEMENT OF ENGINE MUFFLER Tsurumi’s Operation, Service, and Repair ManualFigure 22: Battery Enclosure Exploded View Tsurumi’s Operation, Service, and Repair Manual Figure 23: Replacement of MufflerTsurumi’s Operation, Service, and Repair Manual Figure 24: Replacement of MufflerModel TPG-2900H-DX E. REPLACEMENT OF FUEL TANK Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual H-13 H-2Tsurumi’s Operation, Service, and Repair Manual Figure 26: Draining Fuel from Fuel TankTsurumi’s Operation, Service, and Repair Manual 9Remove four frame bolts 31 from front panelTsurumi’s Operation, Service, and Repair Manual •Model TPG-2900H-DXuses four vibration mounts of two different part numbers. Two vibrationTsurumi’s Operation, Service, and Repair Manual H-9 H-10 H-5G. REPLACEMENT OF GENERATOR STATOR Tsurumi’s Operation, Service, and Repair ManualFigure 28: Replacement of Stator H. REPLACEMENT OF ROTOR BEARING Tsurumi’s Operation, Service, and Repair ManualI.REPLACEMENT OF ROTOR Tsurumi’s Operation, Service, and Repair ManualFigure 29: Bearing Puller in Use Tsurumi’s Operation, Service, and Repair Manual Figure 30: Removal of Through BoltFigure 31: Pouring Oil in Rotor Shaft Figure 32: Wrapping Bolt with Tape Tsurumi’s Operation, Service, and Repair ManualRemoval/Installation Wind tape on boltTsurumi’s Operation, Service, and Repair Manual Replacement of Rotor BearingFigure 34: Front Cover Bolts J.REPLACEMENT OF FRONT PANEL COMPONENTS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 35: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 5Engine Start Key Switch TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Figure 36: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 11Full-powerSwitch7. STORAGE INSTRUCTIONS Tsurumi’s Operation, Service, and Repair ManualB. ORDERING PARTS 8. REPLACEMENT PARTSA. INTRODUCTION Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-2900H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-2900H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-2900H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-2900H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-4300H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-4300H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-4300H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-4300H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-6000H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-6000H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-6000H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-6000H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-7000H-DXEPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-7000H-DXE NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-7000H-DXEPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-7000H-DXE NumberPart DescriptionNumber TSURUMI MODEL TPG-7000H-DXE PORTABLE GENERATOR APPENDIX A BATTERY ENCLOSURE KITASSEMBLY AND INSTALLATION INSTRUCTIONS FOR Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual ASSEMBLY AND INSTALLATION INSTRUCTIONSFOR TSURUMI PORTABLE GENERATOR BATTERY ENCLOSURE CHECK KIT CONTENTSTsurumi’s Operation, Service, and Repair Manual INSTALLATION OF BATTERY ENCLOSUREINSTALLATION OF BATTERY Tsurumi’s Operation, Service, and Repair Manual INSTALLATION INSTRUCTIONSAPPENDIX B PGWK-100WHEEL KIT Appendix BWHEEL KIT INSTALLATION INSTRUCTIONS FOR TSURUMI GENERATORS AND PUMPSTsurumi’s Operation, Service, and Repair Manual INSTALL AXLE ON TRASH PUMP Tsurumi’s Operation, Service, and Repair ManualINSTALL AXLE ON GENERATOR INSTALL WHEELSTsurumi’s Operation, Service, and Repair Manual APPENDIX C PGWK-200WHEEL KITINSTALLATION INSTRUCTIONS Page C-1Installation Instructions Before InstallationCompleted Chart Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Step 1 - Install Axle Assembly and WheelsStep 2 - Install Handles Fig.