Honda Power Equipment TPG-6000H-DX, TPG-2900H-DX, TPG-7000H-DXE, TPG-4300H-DX Removal/Installation

Tsurumi’s Operation, Service, and Repair Manual

6. REMOVAL/INSTALLATION

Repair of the generator is limited to the replacement of failed components. This section provides the procedures for removal of failed components and installation of replacement components.

Exploded views and other Illustrations are provided to supplement the replacement procedures.

The item numbers used in the component replacement procedures are identical to item numbers in the Replacement Parts section. Refer to the Replacement Parts section for part numbers of

replacement parts.

Table 10 provides torque values for the fasteners used on the generator. Tighten the fasteners to torque value shown to provide the required clamping force.

Table 10: Fastener Torque Values

Ref.
No.	Fastener	Size	Model	Ft-lbs		N.m			Kg-cm
4	Through Bolt (M8)	M8	TPG-2900H-DX	8.7 — 10.1		11.8	—	13.7	120 — 140
	Through Bolt (M10)	M10	TPG-4300H-DX	17.4	— 18.8	23.5	—	25.5	240	— 260
			TPG-6000H-DX
			TPG-7000H-DXE
8	Rear Cover-to-Front Cover Screws	M6	TPG-2900H-DX	3.6	— 4.3	4.5	—	5.9	50 — 60
	Rear Cover-to-Front Cover Screws	M8	TPG-4300H-DX	3.6	— 4.3	4.5	—	5.9	50	— 60
			TPG-6000H-DX
			TPG-7000H-DXE
11	Brush Cover Screws	M5	TPG-4300H-DX	2.9	— 3.3	3.9	—	4.4	40 — 45
			TPG-6000H-DX
			TPG-7000H-DXE
13	Front Cover-to-Engine Screws	M8	ALL MODELS	8.7 — 10.1		11.8	—	13.7	120 — 140
14	Ground Wire-to-Rear Cover	M3	TPG-2900H-DX	1.5	— 2.2	2.0	—	2.9	20	— 30
		M4	TPG-4300H-DX	1.5	— 2.2	2.0	—	2.9	20	— 30
			TPG-6000H-DX
			TPG-7000H-DXE
15	Rear Cover Bracket-to-Lower Muffler	M12	TPG-4300H-DX	21.7	— 28.9	29.4	—	39.2	300	— 400
	Support Screw		TPG-6000H-DX
			TPG-7000H-DXE
19	Muffler Support Bracket-to-Front Cover	M8	TPG-2900H-DX	8.7 — 10.8		11.8	—	13.7	120	— 140
	Screw
	Muffler Support Bracket-to-Rear Cover	M8	TPG-4300H-DX	8.7 — 10.8		11.8	—	13.7	120	— 140
	Screw		TPG-6000H-DX
			TPG-7000H-DXE
21	Support Bar Screw	M8	TPG-2900H-DX	8.7 — 10.8		11.8	—	13.7	120	— 140
		M6	TPG-4300H-DX	8.7 — 10.8		11.8	—	13.7	120	— 140
			TPG-6000H-DX
			TPG-7000H-DXE
25	Ground Wire-to-Frame Screw	M5	ALL MODELS	2.9	— 3.3	3.9	—	4.4	40 — 45
26	Vibration Mount Flange Nut	M8	ALL MODELS	8.7 — 10.8		11.8	—	13.7	120	— 140

Page 39 Removal/Installation