Manuals / Honda Power Equipment / Lawn and Garden / Portable Generator

Honda Power Equipment TPG-6000H-DX, TPG-2900H-DX Tsurumi’s Operation, Service, and Repair Manual

Models: TPG-4300H-DX TPG-6000H-DX TPG-7000H-DXE TPG-2900H-DX

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Tsurumi’s Operation, Service, and Repair Manual

(5)Engine Start (Key) Switch (TPG-7000H-DXE)

(a)Refer to Figure 35. Remove ring nut (H-28) and fiber washer (H-29). Pull switch (H- 27) from backside of front panel (29).

(b)Separate switch from its connector.

(c)Align notch in panel with the key on the switch. Install replacement switch (35) in back side of front panel (29).

(d)Install fiber washer (H-29) and ring nut (H-28). Tighten ring nut (H-28).

(e)Connect switch with mating connector.

(6)Engine Switch (Models TPG-2900H-DX, TPG-4300H-DX and TPG-6000H-DX)

(a)Refer to Figure 36. Remove front panel (29) and control box (32) (refer to

Removal/Installation of Front Panel and Control Box).

(b)Disconnect wiring.

(c)Connect wiring and install replacement switch (35) in back of front panel (29). Secure with screw and washer assemblies (36).

(d)Install front panel (29) and control box (32) (refer to Removal/Installation of Front Panel and Control Box).

(7)Pilot Lamp (ALL MODELS)

(a)Refer to Figure 36. Remove front panel (29) and control box (32) (refer to

Removal/Installation of Front Panel and Control Box).

(b)Disconnect wire from pilot light (46). Squeeze inward on tab to release the pilot light (46) from the panel (30).

(c)Install replacement pilot light (46) from front of panel. Install pilot light (46) until the tab snaps into place.

(d)Connect the wire to the pilot light (46).

(e)Install front panel (29) and control box (32) (refer to Removal/Installation of Front Panel and Control Box).

(8)Circuit Breaker (51)

(a)Refer to Figure 36. Remove front panel (29) and control box (32) (refer to

Removal/Installation of Front Panel and Control Box).

(b)For breaker (51), remove two screw and washer assemblies (52) and washers (53).

(c)Disconnect wiring.

(d)Connect wiring and install replacement breaker (51) in back of front panel (29). Secure with two screw and washer assemblies (52) and two washers (53).

(9)Circuit Breaker (54)

(a)For breaker (54), remove four screw and washer assemblies (55) and washers (56).

(b)Disconnect wiring.

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Removal/Installation

Image 62

Honda Power Equipment TPG-6000H-DX Tsurumi’s Operation, Service, and Repair Manual, 5Engine Start Key Switch TPG-7000H-DXE

Contents

FOR TSURUMI TPG-SERIES OPERATION, SERVICE, ANDREPAIR MANUAL PORTABLE GENERATORSLIMITED WARRANTY Tsurumi Manufacturing Co., LtdTABLE OF CONTENTS Tsurumi’s Operation, Service, and Repair Manual 1. INTRODUCTIONA. PRECAUTIONS AND PLACARDS Tsurumi’s Operation, Service, and Repair ManualFUEL WARNING PLACARD AIR CLEANER MAINTENANCEDATA PLATE HOT MUFFLER & EXHAUST PLACARDB. SAFETY PRECAUTIONS Tsurumi’s Operation, Service, and Repair Manual•100% Copper Windings…for long life C. SPECIFICATIONS/KEY FEATURESTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual 2. DESCRIPTION AND OPERATIONA.PHYSICAL DESCRIPTION Tsurumi’s Operation, Service, and Repair Manual 2Description of Generator4Description of the Fuel Tank Tsurumi’s Operation, Service, and Repair Manual3Description of the Engine 5Description of the Front Panel1Generation of No-LoadVoltage refer to Figure B.FUNCTIONAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual 2Voltage Fluctuations Under Load refer to FigureTsurumi’s Operation, Service, and Repair Manual Figure 4: Full Power Switch Circuit DiagramTsurumi’s Operation, Service, and Repair Manual SwitchB.DC CIRCUIT CONTROLS 3. OPERATING INSTRUCTIONSA.OPERATING CONTROLS Tsurumi’s Operation, Service, and Repair ManualLEGEND Tsurumi’s Operation, Service, and Repair ManualFigure 7: Model TPG-2900H-DX Figure 8: Model TPG-4300H-DXFigure 9: Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualLEGEND LEGENDC. CHECK THE ENGINE OIL LEVEL Tsurumi’s Operation, Service, and Repair ManualD. CHECK ENGINE FUEL Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual E. PRE-STARTCHECKSF.STARTING & OPERATING THE ENGINE Tsurumi’s Operation, Service, and Repair Manual G. USING THE GENERATORH.AC APPLICATION Tsurumi’s Operation, Service, and Repair Manual BDual Voltage TypeAvailable Receptacles With Full Power Switch On I.STOPPING THE GENERATORTsurumi’s Operation, Service, and Repair Manual TableM. WATTAGE INFORMATION J.OIL ALERTL.STOPPING THE ENGINE Tsurumi’s Operation, Service, and Repair ManualApplicable Wattage w Tsurumi’s Operation, Service, and Repair ManualTable Wattage Chart Applicable Wattage W4. MAINTENANCE Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual B. AIR CLEANER SERVICEA.CHANGING ENGINE OIL Figure 16: Draining Engine OilTsurumi’s Operation, Service, and Repair Manual C. SEDIMENT CUP CLEANINGD. CLEANING AND ADJUSTING SPARK PLUG Tsurumi’s Operation, Service, and Repair Manual Figure 19: Spark Plug Gap5. TROUBLESHOOTING Tsurumi’s Operation, Service, and Repair ManualC. ELECTRICAL LIMITS REFERENCE CHART Tsurumi’s Operation, Service, and Repair ManualTable 7: Fault Isolation Procedures D. TROUBLESHOOTING CHARTSTsurumi’s Operation, Service, and Repair Manual FAULTrefer to COMPONENT REPLACEMENT for Tsurumi’s Operation, Service, and Repair ManualFAULT PROBABLE CAUSEPage Tsurumi’s Operation, Service, and Repair ManualTroubleshooting Tsurumi’s Operation, Service, and Repair Manual No DC outputTsurumi’s Operation, Service, and Repair Manual Engine speed doesPage Tsurumi’s Operation, Service, and Repair ManualTroubleshooting CONTROL BOX E. WIRING DIAGRAMSTsurumi’s Operation, Service, and Repair Manual CONTROL BOX Wiring Diagram - Model TPG-6000H-DX CONTROL BOXTsurumi’s Operation, Service, and Repair Manual CONTROL BOX6. REMOVAL/INSTALLATION Tsurumi’s Operation, Service, and Repair ManualA. REPLACEMENT OF BATTERY Tsurumi’s Operation, Service, and Repair ManualB. REMOVAL/INSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualFigure 22: Battery Enclosure Exploded View C.REPLACEMENT OF ENGINE MUFFLERTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Figure 23: Replacement of MufflerModel TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualFigure 24: Replacement of Muffler E. REPLACEMENT OF FUEL TANK Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual H-13 H-2Tsurumi’s Operation, Service, and Repair Manual Figure 26: Draining Fuel from Fuel TankTsurumi’s Operation, Service, and Repair Manual 9Remove four frame bolts 31 from front panelTsurumi’s Operation, Service, and Repair Manual •Model TPG-2900H-DXuses four vibration mounts of two different part numbers. Two vibrationTsurumi’s Operation, Service, and Repair Manual H-9 H-10 H-5Figure 28: Replacement of Stator G. REPLACEMENT OF GENERATOR STATORTsurumi’s Operation, Service, and Repair Manual H. REPLACEMENT OF ROTOR BEARING Tsurumi’s Operation, Service, and Repair ManualFigure 29: Bearing Puller in Use I.REPLACEMENT OF ROTORTsurumi’s Operation, Service, and Repair Manual Figure 31: Pouring Oil in Rotor Shaft Tsurumi’s Operation, Service, and Repair ManualFigure 30: Removal of Through Bolt Figure 32: Wrapping Bolt with Tape Tsurumi’s Operation, Service, and Repair ManualRemoval/Installation Wind tape on boltFigure 34: Front Cover Bolts Tsurumi’s Operation, Service, and Repair ManualReplacement of Rotor Bearing J.REPLACEMENT OF FRONT PANEL COMPONENTS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 35: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 5Engine Start Key Switch TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Figure 36: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 11Full-powerSwitch7. STORAGE INSTRUCTIONS Tsurumi’s Operation, Service, and Repair ManualB. ORDERING PARTS 8. REPLACEMENT PARTSA. INTRODUCTION Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-2900H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-2900H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-2900H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-2900H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-4300H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-4300H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-4300H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-4300H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-6000H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-6000H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-6000H-DXPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-6000H-DX NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-7000H-DXEPart Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-7000H-DXE NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-7000H-DXEPart Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-7000H-DXE NumberNumber PartDescription TSURUMI MODEL TPG-7000H-DXE PORTABLE GENERATOR APPENDIX A BATTERY ENCLOSURE KITASSEMBLY AND INSTALLATION INSTRUCTIONS FOR Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual ASSEMBLY AND INSTALLATION INSTRUCTIONSFOR TSURUMI PORTABLE GENERATOR BATTERY ENCLOSURE CHECK KIT CONTENTSINSTALLATION OF BATTERY Tsurumi’s Operation, Service, and Repair ManualINSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair Manual INSTALLATION INSTRUCTIONSAPPENDIX B PGWK-100WHEEL KIT Appendix BTsurumi’s Operation, Service, and Repair Manual WHEEL KIT INSTALLATION INSTRUCTIONSFOR TSURUMI GENERATORS AND PUMPS INSTALL AXLE ON TRASH PUMP Tsurumi’s Operation, Service, and Repair ManualINSTALL AXLE ON GENERATOR INSTALL WHEELSTsurumi’s Operation, Service, and Repair Manual APPENDIX C PGWK-200WHEEL KITINSTALLATION INSTRUCTIONS Page C-1Installation Instructions Before InstallationCompleted Chart Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Step 1 - Install Axle Assembly and WheelsStep 2 - Install Handles Fig.