Manuals / Honda Power Equipment / Lawn and Garden / Portable Generator

Honda Power Equipment TPG-2900H-DX, TPG-7000H-DXE manual Appendix A Battery Enclosure Kit, Page A-1

Models: TPG-4300H-DX TPG-6000H-DX TPG-7000H-DXE TPG-2900H-DX

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Tsurumi’s Operation, Service, and Repair Manual

APPENDIX A

BATTERY ENCLOSURE KIT

ASSEMBLY AND INSTALLATION

INSTRUCTIONS

FOR

TSURUMI MODEL TPG-7000H-DXE

PORTABLE GENERATOR

Page A-1

Appendix A

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Honda Power Equipment TPG-2900H-DX Appendix A Battery Enclosure Kit, Assembly And Installation Instructions For, Page A-1

Contents

OPERATION, SERVICE, AND REPAIR MANUALFOR TSURUMI TPG-SERIES PORTABLE GENERATORSLIMITED WARRANTY Tsurumi Manufacturing Co., LtdTABLE OF CONTENTS Tsurumi’s Operation, Service, and Repair Manual 1. INTRODUCTIONA. PRECAUTIONS AND PLACARDS Tsurumi’s Operation, Service, and Repair ManualAIR CLEANER MAINTENANCE DATA PLATEFUEL WARNING PLACARD HOT MUFFLER & EXHAUST PLACARDB. SAFETY PRECAUTIONS Tsurumi’s Operation, Service, and Repair ManualC. SPECIFICATIONS/KEY FEATURES Tsurumi’s Operation, Service, and Repair Manual•100% Copper Windings…for long life 2. DESCRIPTION AND OPERATION A.PHYSICAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual 2Description of GeneratorTsurumi’s Operation, Service, and Repair Manual 3Description of the Engine4Description of the Fuel Tank 5Description of the Front PanelB.FUNCTIONAL DESCRIPTION Tsurumi’s Operation, Service, and Repair Manual1Generation of No-LoadVoltage refer to Figure 2Voltage Fluctuations Under Load refer to FigureTsurumi’s Operation, Service, and Repair Manual Figure 4: Full Power Switch Circuit DiagramTsurumi’s Operation, Service, and Repair Manual Switch3. OPERATING INSTRUCTIONS A.OPERATING CONTROLSB.DC CIRCUIT CONTROLS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 7: Model TPG-2900H-DXLEGEND Figure 8: Model TPG-4300H-DXTsurumi’s Operation, Service, and Repair Manual LEGENDFigure 9: Model TPG-6000H-DX LEGENDC. CHECK THE ENGINE OIL LEVEL Tsurumi’s Operation, Service, and Repair ManualD. CHECK ENGINE FUEL Tsurumi’s Operation, Service, and Repair ManualE. PRE-STARTCHECKS F.STARTING & OPERATING THE ENGINETsurumi’s Operation, Service, and Repair Manual G. USING THE GENERATOR H.AC APPLICATIONTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual BDual Voltage TypeI.STOPPING THE GENERATOR Tsurumi’s Operation, Service, and Repair ManualAvailable Receptacles With Full Power Switch On TableJ.OIL ALERT L.STOPPING THE ENGINEM. WATTAGE INFORMATION Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Table Wattage ChartApplicable Wattage w Applicable Wattage W4. MAINTENANCE Tsurumi’s Operation, Service, and Repair ManualB. AIR CLEANER SERVICE A.CHANGING ENGINE OILTsurumi’s Operation, Service, and Repair Manual Figure 16: Draining Engine OilC. SEDIMENT CUP CLEANING D. CLEANING AND ADJUSTING SPARK PLUGTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Figure 19: Spark Plug Gap5. TROUBLESHOOTING Tsurumi’s Operation, Service, and Repair ManualC. ELECTRICAL LIMITS REFERENCE CHART Tsurumi’s Operation, Service, and Repair ManualD. TROUBLESHOOTING CHARTS Tsurumi’s Operation, Service, and Repair ManualTable 7: Fault Isolation Procedures FAULTTsurumi’s Operation, Service, and Repair Manual FAULTrefer to COMPONENT REPLACEMENT for PROBABLE CAUSETsurumi’s Operation, Service, and Repair Manual TroubleshootingPage Tsurumi’s Operation, Service, and Repair Manual No DC outputTsurumi’s Operation, Service, and Repair Manual Engine speed doesTsurumi’s Operation, Service, and Repair Manual TroubleshootingPage E. WIRING DIAGRAMS Tsurumi’s Operation, Service, and Repair ManualCONTROL BOX CONTROL BOX Wiring Diagram - Model TPG-6000H-DX CONTROL BOXTsurumi’s Operation, Service, and Repair Manual CONTROL BOX6. REMOVAL/INSTALLATION Tsurumi’s Operation, Service, and Repair ManualA. REPLACEMENT OF BATTERY Tsurumi’s Operation, Service, and Repair ManualB. REMOVAL/INSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualC.REPLACEMENT OF ENGINE MUFFLER Tsurumi’s Operation, Service, and Repair ManualFigure 22: Battery Enclosure Exploded View Tsurumi’s Operation, Service, and Repair Manual Figure 23: Replacement of MufflerTsurumi’s Operation, Service, and Repair Manual Figure 24: Replacement of MufflerModel TPG-2900H-DX E. REPLACEMENT OF FUEL TANK Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual H-13 H-2Tsurumi’s Operation, Service, and Repair Manual Figure 26: Draining Fuel from Fuel TankTsurumi’s Operation, Service, and Repair Manual 9Remove four frame bolts 31 from front panelTsurumi’s Operation, Service, and Repair Manual •Model TPG-2900H-DXuses four vibration mounts of two different part numbers. Two vibrationTsurumi’s Operation, Service, and Repair Manual H-9 H-10 H-5G. REPLACEMENT OF GENERATOR STATOR Tsurumi’s Operation, Service, and Repair ManualFigure 28: Replacement of Stator H. REPLACEMENT OF ROTOR BEARING Tsurumi’s Operation, Service, and Repair ManualI.REPLACEMENT OF ROTOR Tsurumi’s Operation, Service, and Repair ManualFigure 29: Bearing Puller in Use Tsurumi’s Operation, Service, and Repair Manual Figure 30: Removal of Through BoltFigure 31: Pouring Oil in Rotor Shaft Tsurumi’s Operation, Service, and Repair Manual Removal/InstallationFigure 32: Wrapping Bolt with Tape Wind tape on boltTsurumi’s Operation, Service, and Repair Manual Replacement of Rotor BearingFigure 34: Front Cover Bolts J.REPLACEMENT OF FRONT PANEL COMPONENTS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 35: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 5Engine Start Key Switch TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Figure 36: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 11Full-powerSwitch7. STORAGE INSTRUCTIONS Tsurumi’s Operation, Service, and Repair Manual8. REPLACEMENT PARTS A. INTRODUCTIONB. ORDERING PARTS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-2900H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-2900H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-2900H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-2900H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-4300H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-4300H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-4300H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-4300H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-6000H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-6000H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-6000H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-6000H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-7000H-DXEPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-7000H-DXEPart NumberPart DescriptionNumber APPENDIX A BATTERY ENCLOSURE KIT ASSEMBLY AND INSTALLATION INSTRUCTIONS FORTSURUMI MODEL TPG-7000H-DXE PORTABLE GENERATOR Tsurumi’s Operation, Service, and Repair ManualASSEMBLY AND INSTALLATION INSTRUCTIONS FOR TSURUMI PORTABLE GENERATOR BATTERY ENCLOSURETsurumi’s Operation, Service, and Repair Manual CHECK KIT CONTENTSTsurumi’s Operation, Service, and Repair Manual INSTALLATION OF BATTERY ENCLOSUREINSTALLATION OF BATTERY INSTALLATION INSTRUCTIONS APPENDIX B PGWK-100WHEEL KITTsurumi’s Operation, Service, and Repair Manual Appendix BWHEEL KIT INSTALLATION INSTRUCTIONS FOR TSURUMI GENERATORS AND PUMPSTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual INSTALL AXLE ON GENERATORINSTALL AXLE ON TRASH PUMP INSTALL WHEELSAPPENDIX C PGWK-200WHEEL KIT INSTALLATION INSTRUCTIONSTsurumi’s Operation, Service, and Repair Manual Page C-1Before Installation Completed ChartInstallation Instructions Tsurumi’s Operation, Service, and Repair ManualStep 1 - Install Axle Assembly and Wheels Step 2 - Install HandlesTsurumi’s Operation, Service, and Repair Manual Fig.