Manuals / Honda Power Equipment / Lawn and Garden / Portable Generator

Honda Power Equipment TPG-7000H-DXE manual Description And Operation, A.Physical Description

Models: TPG-4300H-DX TPG-6000H-DX TPG-7000H-DXE TPG-2900H-DX

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Tsurumi’s Operation, Service, and Repair Manual

2. DESCRIPTION AND OPERATION

A.PHYSICAL DESCRIPTION

(1)Description of the Portable Generator

(a)The key features of the portable generator are shown in Figure 1. A cutaway view of the generator is provided in Figure 2.

Fuel Tank

Air Filter

Filler Cap

Fuel Gauge

Controls

Front Panel

Oil

EngineFiller

Plug

Vibration Mounts

Tubular Frame

Control Box

Generator

Muffler

Spark Arrestor

Figure 1: Key Features of Generator (Model TPG-7000H-DXE Shown)

Description and Operation

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Honda Power Equipment TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX manual Description And Operation, A.Physical Description

Contents

REPAIR MANUAL OPERATION, SERVICE, ANDFOR TSURUMI TPG-SERIES PORTABLE GENERATORSTsurumi Manufacturing Co., Ltd LIMITED WARRANTYTABLE OF CONTENTS 1. INTRODUCTION Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual A. PRECAUTIONS AND PLACARDSDATA PLATE AIR CLEANER MAINTENANCEFUEL WARNING PLACARD HOT MUFFLER & EXHAUST PLACARDTsurumi’s Operation, Service, and Repair Manual B. SAFETY PRECAUTIONSC. SPECIFICATIONS/KEY FEATURES Tsurumi’s Operation, Service, and Repair Manual•100% Copper Windings…for long life 2. DESCRIPTION AND OPERATION A.PHYSICAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual 2Description of Generator Tsurumi’s Operation, Service, and Repair Manual3Description of the Engine Tsurumi’s Operation, Service, and Repair Manual4Description of the Fuel Tank 5Description of the Front PanelTsurumi’s Operation, Service, and Repair Manual B.FUNCTIONAL DESCRIPTION1Generation of No-LoadVoltage refer to Figure 2Voltage Fluctuations Under Load refer to FigureFigure 4: Full Power Switch Circuit Diagram Tsurumi’s Operation, Service, and Repair ManualSwitch Tsurumi’s Operation, Service, and Repair ManualA.OPERATING CONTROLS 3. OPERATING INSTRUCTIONSB.DC CIRCUIT CONTROLS Tsurumi’s Operation, Service, and Repair ManualFigure 7: Model TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualLEGEND Figure 8: Model TPG-4300H-DXLEGEND Tsurumi’s Operation, Service, and Repair ManualFigure 9: Model TPG-6000H-DX LEGENDTsurumi’s Operation, Service, and Repair Manual C. CHECK THE ENGINE OIL LEVELTsurumi’s Operation, Service, and Repair Manual D. CHECK ENGINE FUELE. PRE-STARTCHECKS F.STARTING & OPERATING THE ENGINETsurumi’s Operation, Service, and Repair Manual G. USING THE GENERATOR H.AC APPLICATIONTsurumi’s Operation, Service, and Repair Manual BDual Voltage Type Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual I.STOPPING THE GENERATORAvailable Receptacles With Full Power Switch On TableL.STOPPING THE ENGINE J.OIL ALERTM. WATTAGE INFORMATION Tsurumi’s Operation, Service, and Repair ManualTable Wattage Chart Tsurumi’s Operation, Service, and Repair ManualApplicable Wattage w Applicable Wattage WTsurumi’s Operation, Service, and Repair Manual 4. MAINTENANCEA.CHANGING ENGINE OIL B. AIR CLEANER SERVICETsurumi’s Operation, Service, and Repair Manual Figure 16: Draining Engine OilC. SEDIMENT CUP CLEANING D. CLEANING AND ADJUSTING SPARK PLUGTsurumi’s Operation, Service, and Repair Manual Figure 19: Spark Plug Gap Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual 5. TROUBLESHOOTINGTsurumi’s Operation, Service, and Repair Manual C. ELECTRICAL LIMITS REFERENCE CHARTTsurumi’s Operation, Service, and Repair Manual D. TROUBLESHOOTING CHARTSTable 7: Fault Isolation Procedures FAULTFAULT Tsurumi’s Operation, Service, and Repair Manualrefer to COMPONENT REPLACEMENT for PROBABLE CAUSETsurumi’s Operation, Service, and Repair Manual TroubleshootingPage No DC output Tsurumi’s Operation, Service, and Repair ManualEngine speed does Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual TroubleshootingPage E. WIRING DIAGRAMS Tsurumi’s Operation, Service, and Repair ManualCONTROL BOX CONTROL BOX CONTROL BOX Wiring Diagram - Model TPG-6000H-DXCONTROL BOX Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual 6. REMOVAL/INSTALLATIONTsurumi’s Operation, Service, and Repair Manual A. REPLACEMENT OF BATTERYTsurumi’s Operation, Service, and Repair Manual B. REMOVAL/INSTALLATION OF BATTERY ENCLOSUREC.REPLACEMENT OF ENGINE MUFFLER Tsurumi’s Operation, Service, and Repair ManualFigure 22: Battery Enclosure Exploded View Figure 23: Replacement of Muffler Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 24: Replacement of MufflerModel TPG-2900H-DX Tsurumi’s Operation, Service, and Repair Manual E. REPLACEMENT OF FUEL TANKH-13 H-2 Tsurumi’s Operation, Service, and Repair ManualFigure 26: Draining Fuel from Fuel Tank Tsurumi’s Operation, Service, and Repair Manual9Remove four frame bolts 31 from front panel Tsurumi’s Operation, Service, and Repair Manual•Model TPG-2900H-DXuses four vibration mounts of two different part numbers. Two vibration Tsurumi’s Operation, Service, and Repair ManualH-9 H-10 H-5 Tsurumi’s Operation, Service, and Repair ManualG. REPLACEMENT OF GENERATOR STATOR Tsurumi’s Operation, Service, and Repair ManualFigure 28: Replacement of Stator Tsurumi’s Operation, Service, and Repair Manual H. REPLACEMENT OF ROTOR BEARINGI.REPLACEMENT OF ROTOR Tsurumi’s Operation, Service, and Repair ManualFigure 29: Bearing Puller in Use Tsurumi’s Operation, Service, and Repair Manual Figure 30: Removal of Through BoltFigure 31: Pouring Oil in Rotor Shaft Removal/Installation Tsurumi’s Operation, Service, and Repair ManualFigure 32: Wrapping Bolt with Tape Wind tape on boltTsurumi’s Operation, Service, and Repair Manual Replacement of Rotor BearingFigure 34: Front Cover Bolts Tsurumi’s Operation, Service, and Repair Manual J.REPLACEMENT OF FRONT PANEL COMPONENTSFigure 35: Front Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual5Engine Start Key Switch TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualFigure 36: Front Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual11Full-powerSwitch Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual 7. STORAGE INSTRUCTIONSA. INTRODUCTION 8. REPLACEMENT PARTSB. ORDERING PARTS Tsurumi’s Operation, Service, and Repair ManualExploded View - Generator - Model TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualPart NumberExploded View - Front Panel - Model TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualPart NumberExploded View - Generator - Model TPG-4300H-DX Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-4300H-DX Tsurumi’s Operation, Service, and Repair ManualPart NumberExploded View - Front Panel - Model TPG-4300H-DX Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-4300H-DX Tsurumi’s Operation, Service, and Repair ManualPart NumberExploded View - Generator - Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualPart NumberExploded View - Front Panel - Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualPart NumberExploded View - Generator - Model TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualPart NumberExploded View - Front Panel - Model TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualPart NumberPart DescriptionNumber ASSEMBLY AND INSTALLATION INSTRUCTIONS FOR APPENDIX A BATTERY ENCLOSURE KITTSURUMI MODEL TPG-7000H-DXE PORTABLE GENERATOR Tsurumi’s Operation, Service, and Repair ManualFOR TSURUMI PORTABLE GENERATOR BATTERY ENCLOSURE ASSEMBLY AND INSTALLATION INSTRUCTIONSTsurumi’s Operation, Service, and Repair Manual CHECK KIT CONTENTSTsurumi’s Operation, Service, and Repair Manual INSTALLATION OF BATTERY ENCLOSUREINSTALLATION OF BATTERY APPENDIX B PGWK-100WHEEL KIT INSTALLATION INSTRUCTIONSTsurumi’s Operation, Service, and Repair Manual Appendix BWHEEL KIT INSTALLATION INSTRUCTIONS FOR TSURUMI GENERATORS AND PUMPSTsurumi’s Operation, Service, and Repair Manual INSTALL AXLE ON GENERATOR Tsurumi’s Operation, Service, and Repair ManualINSTALL AXLE ON TRASH PUMP INSTALL WHEELSINSTALLATION INSTRUCTIONS APPENDIX C PGWK-200WHEEL KITTsurumi’s Operation, Service, and Repair Manual Page C-1Completed Chart Before InstallationInstallation Instructions Tsurumi’s Operation, Service, and Repair ManualStep 2 - Install Handles Step 1 - Install Axle Assembly and WheelsTsurumi’s Operation, Service, and Repair Manual Fig.