Manuals / Honda Power Equipment / Lawn and Garden / Portable Generator

Honda Power Equipment TPG-4300H-DX, TPG-2900H-DX, TPG-7000H-DXE, TPG-6000H-DX manual Control Box

Models: TPG-4300H-DX TPG-6000H-DX TPG-7000H-DXE TPG-2900H-DX

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Tsurumi’s Operation, Service, and Repair Manual

ENGINE	CONTROL BOX
	GREEN/WHITE
F/C	GREEN
SOL	GREEN
	S.SW
	4	5	6
	1	2	3

OS-UN

BLACK

		SW	IDLE
WHITE	1	3	CONTROL
			UNIT

WHITE

I/D SOL

ENGINE

		NFB 1
		BLACK
			H		SW 1
			H		3
D	MC1			2	3	G
					4	G
		BLUE	G		4
		BLUE	G		Y	X
				5	Y	X
FC				5	6	H
FC		RED			6
		RED			7
					7
	MC2	L1	H	8	9
			H

SC		WHITE
SC
		WHITE	G
		WHITE
		YELLOW
		YELLOW	C			ET
		YELLOW	C

Wiring Diagram - Model TPG-4300H-DX

Troubleshooting

Page 36

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Image 39

Honda Power Equipment TPG-4300H-DX, TPG-2900H-DX, TPG-7000H-DXE, TPG-6000H-DX manual Control Box

Contents

PORTABLE GENERATORS OPERATION, SERVICE, ANDREPAIR MANUAL FOR TSURUMI TPG-SERIESTsurumi Manufacturing Co., Ltd LIMITED WARRANTYTABLE OF CONTENTS 1. INTRODUCTION Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual A. PRECAUTIONS AND PLACARDSHOT MUFFLER & EXHAUST PLACARD AIR CLEANER MAINTENANCEDATA PLATE FUEL WARNING PLACARDTsurumi’s Operation, Service, and Repair Manual B. SAFETY PRECAUTIONSC. SPECIFICATIONS/KEY FEATURES Tsurumi’s Operation, Service, and Repair Manual•100% Copper Windings…for long life 2. DESCRIPTION AND OPERATION A.PHYSICAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual 2Description of Generator Tsurumi’s Operation, Service, and Repair Manual5Description of the Front Panel Tsurumi’s Operation, Service, and Repair Manual3Description of the Engine 4Description of the Fuel Tank2Voltage Fluctuations Under Load refer to Figure B.FUNCTIONAL DESCRIPTIONTsurumi’s Operation, Service, and Repair Manual 1Generation of No-LoadVoltage refer to FigureFigure 4: Full Power Switch Circuit Diagram Tsurumi’s Operation, Service, and Repair ManualSwitch Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual 3. OPERATING INSTRUCTIONSA.OPERATING CONTROLS B.DC CIRCUIT CONTROLSFigure 8: Model TPG-4300H-DX Tsurumi’s Operation, Service, and Repair ManualFigure 7: Model TPG-2900H-DX LEGENDLEGEND Tsurumi’s Operation, Service, and Repair ManualLEGEND Figure 9: Model TPG-6000H-DXTsurumi’s Operation, Service, and Repair Manual C. CHECK THE ENGINE OIL LEVELTsurumi’s Operation, Service, and Repair Manual D. CHECK ENGINE FUELE. PRE-STARTCHECKS F.STARTING & OPERATING THE ENGINETsurumi’s Operation, Service, and Repair Manual G. USING THE GENERATOR H.AC APPLICATIONTsurumi’s Operation, Service, and Repair Manual BDual Voltage Type Tsurumi’s Operation, Service, and Repair ManualTable I.STOPPING THE GENERATORTsurumi’s Operation, Service, and Repair Manual Available Receptacles With Full Power Switch OnTsurumi’s Operation, Service, and Repair Manual J.OIL ALERTL.STOPPING THE ENGINE M. WATTAGE INFORMATIONApplicable Wattage W Tsurumi’s Operation, Service, and Repair ManualTable Wattage Chart Applicable Wattage wTsurumi’s Operation, Service, and Repair Manual 4. MAINTENANCEFigure 16: Draining Engine Oil B. AIR CLEANER SERVICEA.CHANGING ENGINE OIL Tsurumi’s Operation, Service, and Repair ManualC. SEDIMENT CUP CLEANING D. CLEANING AND ADJUSTING SPARK PLUGTsurumi’s Operation, Service, and Repair Manual Figure 19: Spark Plug Gap Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual 5. TROUBLESHOOTINGTsurumi’s Operation, Service, and Repair Manual C. ELECTRICAL LIMITS REFERENCE CHARTFAULT D. TROUBLESHOOTING CHARTSTsurumi’s Operation, Service, and Repair Manual Table 7: Fault Isolation ProceduresPROBABLE CAUSE Tsurumi’s Operation, Service, and Repair ManualFAULT refer to COMPONENT REPLACEMENT forTsurumi’s Operation, Service, and Repair Manual TroubleshootingPage No DC output Tsurumi’s Operation, Service, and Repair ManualEngine speed does Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual TroubleshootingPage E. WIRING DIAGRAMS Tsurumi’s Operation, Service, and Repair ManualCONTROL BOX CONTROL BOX CONTROL BOX Wiring Diagram - Model TPG-6000H-DXCONTROL BOX Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual 6. REMOVAL/INSTALLATIONTsurumi’s Operation, Service, and Repair Manual A. REPLACEMENT OF BATTERYTsurumi’s Operation, Service, and Repair Manual B. REMOVAL/INSTALLATION OF BATTERY ENCLOSUREC.REPLACEMENT OF ENGINE MUFFLER Tsurumi’s Operation, Service, and Repair ManualFigure 22: Battery Enclosure Exploded View Figure 23: Replacement of Muffler Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 24: Replacement of MufflerModel TPG-2900H-DX Tsurumi’s Operation, Service, and Repair Manual E. REPLACEMENT OF FUEL TANKH-13 H-2 Tsurumi’s Operation, Service, and Repair ManualFigure 26: Draining Fuel from Fuel Tank Tsurumi’s Operation, Service, and Repair Manual9Remove four frame bolts 31 from front panel Tsurumi’s Operation, Service, and Repair Manual•Model TPG-2900H-DXuses four vibration mounts of two different part numbers. Two vibration Tsurumi’s Operation, Service, and Repair ManualH-9 H-10 H-5 Tsurumi’s Operation, Service, and Repair ManualG. REPLACEMENT OF GENERATOR STATOR Tsurumi’s Operation, Service, and Repair ManualFigure 28: Replacement of Stator Tsurumi’s Operation, Service, and Repair Manual H. REPLACEMENT OF ROTOR BEARINGI.REPLACEMENT OF ROTOR Tsurumi’s Operation, Service, and Repair ManualFigure 29: Bearing Puller in Use Tsurumi’s Operation, Service, and Repair Manual Figure 30: Removal of Through BoltFigure 31: Pouring Oil in Rotor Shaft Wind tape on bolt Tsurumi’s Operation, Service, and Repair ManualRemoval/Installation Figure 32: Wrapping Bolt with TapeTsurumi’s Operation, Service, and Repair Manual Replacement of Rotor BearingFigure 34: Front Cover Bolts Tsurumi’s Operation, Service, and Repair Manual J.REPLACEMENT OF FRONT PANEL COMPONENTSFigure 35: Front Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual5Engine Start Key Switch TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualFigure 36: Front Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual11Full-powerSwitch Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual 7. STORAGE INSTRUCTIONSTsurumi’s Operation, Service, and Repair Manual 8. REPLACEMENT PARTSA. INTRODUCTION B. ORDERING PARTSExploded View - Generator - Model TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-2900H-DX PartExploded View - Front Panel - Model TPG-2900H-DX Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-2900H-DX PartExploded View - Generator - Model TPG-4300H-DX Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-4300H-DX PartExploded View - Front Panel - Model TPG-4300H-DX Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-4300H-DX PartExploded View - Generator - Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-6000H-DX PartExploded View - Front Panel - Model TPG-6000H-DX Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-6000H-DX PartExploded View - Generator - Model TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Generator – Model TPG-7000H-DXE PartExploded View - Front Panel - Model TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair ManualNumber Tsurumi’s Operation, Service, and Repair ManualParts List – Front Panel – Model TPG-7000H-DXE PartPart DescriptionNumber Tsurumi’s Operation, Service, and Repair Manual APPENDIX A BATTERY ENCLOSURE KITASSEMBLY AND INSTALLATION INSTRUCTIONS FOR TSURUMI MODEL TPG-7000H-DXE PORTABLE GENERATORCHECK KIT CONTENTS ASSEMBLY AND INSTALLATION INSTRUCTIONSFOR TSURUMI PORTABLE GENERATOR BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual INSTALLATION OF BATTERY ENCLOSUREINSTALLATION OF BATTERY Appendix B INSTALLATION INSTRUCTIONSAPPENDIX B PGWK-100WHEEL KIT Tsurumi’s Operation, Service, and Repair ManualWHEEL KIT INSTALLATION INSTRUCTIONS FOR TSURUMI GENERATORS AND PUMPSTsurumi’s Operation, Service, and Repair Manual INSTALL WHEELS Tsurumi’s Operation, Service, and Repair ManualINSTALL AXLE ON GENERATOR INSTALL AXLE ON TRASH PUMPPage C-1 APPENDIX C PGWK-200WHEEL KITINSTALLATION INSTRUCTIONS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Before InstallationCompleted Chart Installation InstructionsFig. Step 1 - Install Axle Assembly and WheelsStep 2 - Install Handles Tsurumi’s Operation, Service, and Repair Manual