Manuals / Honda Power Equipment / Lawn and Garden / Portable Generator

Honda Power Equipment TPG-2900H-DX, TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair Manual

Models: TPG-4300H-DX TPG-6000H-DX TPG-7000H-DXE TPG-2900H-DX

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Tsurumi’s Operation, Service, and Repair Manual

(11)Full-power Switch

(Models TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXE)

(a)Refer to Figure 36. Remove front panel (29) and control box (32) (refer to

Removal/Installation of Front Panel and Control Box).

(b)Remove two screw and lock washer assemblies (41) from switch (40).

(c)Disconnect wiring.

(d)Connect wiring and install replacement switch (40) in back of front panel (29) and secure with two screw and lock washer assemblies (41).

(e)Install front panel (29) and control box (32) (refer to Removal/Installation of Front Panel and Control Box).

(12)Twist Lock Receptacles

(f)Refer to Figure 36. Install front panel (29) and control box (32) (refer to

Removal/Installation of Front Panel and Control Box).

(g)For receptacle (47), remove two screw and lock washer assemblies (48).

(h)Disconnect wiring.

(i)Connect wiring and install replacement receptacle (47) in back of front panel (29) and secure with two screw and lock washer assemblies (48).

(j)For receptacle (49), remove two screw and lock washer assemblies (50).

(k)Disconnect wiring.

(l)Connect wiring and install replacement receptacle (49) in back of front panel (29) and secure with two screw and lock washer assemblies (50).

(m)Install front panel (29) and control box (32) (refer to Removal/Installation of Front Panel and Control Box).

(13)GFCI Receptacles

(n)Refer to Figure 36. Remove front panel (29) and control box (32) (refer to

Removal/Installation of Front Panel and Control Box).

(o)Remove two screw and lock washer assemblies (45) and receptacle (42).

(p)Disconnect wiring and remove receptacle.

(q)Connect wiring to replacement receptacle.

(r)Install two screw and washer assemblies (45) through screw holes in front panel (29).

(s)Install receptacle (42). Secure with the two screw and washer assemblies (45) and two nuts (43).

(t)Install front panel (29) and control box (32) (refer to Removal/Installation of Front Panel and Control Box).

Page 61

Removal/Installation

Image 64

Honda Power Equipment TPG-2900H-DX, TPG-7000H-DXE manual Tsurumi’s Operation, Service, and Repair Manual, 11Full-powerSwitch

Contents

OPERATION, SERVICE, AND REPAIR MANUALFOR TSURUMI TPG-SERIES PORTABLE GENERATORSLIMITED WARRANTY Tsurumi Manufacturing Co., LtdTABLE OF CONTENTS Tsurumi’s Operation, Service, and Repair Manual 1. INTRODUCTIONA. PRECAUTIONS AND PLACARDS Tsurumi’s Operation, Service, and Repair ManualAIR CLEANER MAINTENANCE DATA PLATEFUEL WARNING PLACARD HOT MUFFLER & EXHAUST PLACARDB. SAFETY PRECAUTIONS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual C. SPECIFICATIONS/KEY FEATURES•100% Copper Windings…for long life A.PHYSICAL DESCRIPTION 2. DESCRIPTION AND OPERATIONTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual 2Description of GeneratorTsurumi’s Operation, Service, and Repair Manual 3Description of the Engine4Description of the Fuel Tank 5Description of the Front PanelB.FUNCTIONAL DESCRIPTION Tsurumi’s Operation, Service, and Repair Manual1Generation of No-LoadVoltage refer to Figure 2Voltage Fluctuations Under Load refer to FigureTsurumi’s Operation, Service, and Repair Manual Figure 4: Full Power Switch Circuit DiagramTsurumi’s Operation, Service, and Repair Manual Switch3. OPERATING INSTRUCTIONS A.OPERATING CONTROLSB.DC CIRCUIT CONTROLS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 7: Model TPG-2900H-DXLEGEND Figure 8: Model TPG-4300H-DXTsurumi’s Operation, Service, and Repair Manual LEGENDFigure 9: Model TPG-6000H-DX LEGENDC. CHECK THE ENGINE OIL LEVEL Tsurumi’s Operation, Service, and Repair ManualD. CHECK ENGINE FUEL Tsurumi’s Operation, Service, and Repair ManualF.STARTING & OPERATING THE ENGINE E. PRE-STARTCHECKSTsurumi’s Operation, Service, and Repair Manual H.AC APPLICATION G. USING THE GENERATORTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual BDual Voltage TypeI.STOPPING THE GENERATOR Tsurumi’s Operation, Service, and Repair ManualAvailable Receptacles With Full Power Switch On TableJ.OIL ALERT L.STOPPING THE ENGINEM. WATTAGE INFORMATION Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Table Wattage ChartApplicable Wattage w Applicable Wattage W4. MAINTENANCE Tsurumi’s Operation, Service, and Repair ManualB. AIR CLEANER SERVICE A.CHANGING ENGINE OILTsurumi’s Operation, Service, and Repair Manual Figure 16: Draining Engine OilD. CLEANING AND ADJUSTING SPARK PLUG C. SEDIMENT CUP CLEANINGTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Figure 19: Spark Plug Gap5. TROUBLESHOOTING Tsurumi’s Operation, Service, and Repair ManualC. ELECTRICAL LIMITS REFERENCE CHART Tsurumi’s Operation, Service, and Repair ManualD. TROUBLESHOOTING CHARTS Tsurumi’s Operation, Service, and Repair ManualTable 7: Fault Isolation Procedures FAULTTsurumi’s Operation, Service, and Repair Manual FAULTrefer to COMPONENT REPLACEMENT for PROBABLE CAUSETroubleshooting Tsurumi’s Operation, Service, and Repair ManualPage Tsurumi’s Operation, Service, and Repair Manual No DC outputTsurumi’s Operation, Service, and Repair Manual Engine speed doesTroubleshooting Tsurumi’s Operation, Service, and Repair ManualPage Tsurumi’s Operation, Service, and Repair Manual E. WIRING DIAGRAMSCONTROL BOX CONTROL BOX Wiring Diagram - Model TPG-6000H-DX CONTROL BOXTsurumi’s Operation, Service, and Repair Manual CONTROL BOX6. REMOVAL/INSTALLATION Tsurumi’s Operation, Service, and Repair ManualA. REPLACEMENT OF BATTERY Tsurumi’s Operation, Service, and Repair ManualB. REMOVAL/INSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual C.REPLACEMENT OF ENGINE MUFFLERFigure 22: Battery Enclosure Exploded View Tsurumi’s Operation, Service, and Repair Manual Figure 23: Replacement of MufflerFigure 24: Replacement of Muffler Tsurumi’s Operation, Service, and Repair ManualModel TPG-2900H-DX E. REPLACEMENT OF FUEL TANK Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual H-13 H-2Tsurumi’s Operation, Service, and Repair Manual Figure 26: Draining Fuel from Fuel TankTsurumi’s Operation, Service, and Repair Manual 9Remove four frame bolts 31 from front panelTsurumi’s Operation, Service, and Repair Manual •Model TPG-2900H-DXuses four vibration mounts of two different part numbers. Two vibrationTsurumi’s Operation, Service, and Repair Manual H-9 H-10 H-5Tsurumi’s Operation, Service, and Repair Manual G. REPLACEMENT OF GENERATOR STATORFigure 28: Replacement of Stator H. REPLACEMENT OF ROTOR BEARING Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual I.REPLACEMENT OF ROTORFigure 29: Bearing Puller in Use Figure 30: Removal of Through Bolt Tsurumi’s Operation, Service, and Repair ManualFigure 31: Pouring Oil in Rotor Shaft Tsurumi’s Operation, Service, and Repair Manual Removal/InstallationFigure 32: Wrapping Bolt with Tape Wind tape on boltReplacement of Rotor Bearing Tsurumi’s Operation, Service, and Repair ManualFigure 34: Front Cover Bolts J.REPLACEMENT OF FRONT PANEL COMPONENTS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Figure 35: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 5Engine Start Key Switch TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Figure 36: Front Panel and Control Box ComponentsTsurumi’s Operation, Service, and Repair Manual 11Full-powerSwitch7. STORAGE INSTRUCTIONS Tsurumi’s Operation, Service, and Repair Manual8. REPLACEMENT PARTS A. INTRODUCTIONB. ORDERING PARTS Tsurumi’s Operation, Service, and Repair ManualTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-2900H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-2900H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-2900H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-2900H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-4300H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-4300H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-4300H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-4300H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-6000H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-6000H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-6000H-DXTsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-6000H-DXPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Generator - Model TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Parts List – Generator – Model TPG-7000H-DXEPart NumberTsurumi’s Operation, Service, and Repair Manual Exploded View - Front Panel - Model TPG-7000H-DXETsurumi’s Operation, Service, and Repair Manual Parts List – Front Panel – Model TPG-7000H-DXEPart NumberDescription PartNumber APPENDIX A BATTERY ENCLOSURE KIT ASSEMBLY AND INSTALLATION INSTRUCTIONS FORTSURUMI MODEL TPG-7000H-DXE PORTABLE GENERATOR Tsurumi’s Operation, Service, and Repair ManualASSEMBLY AND INSTALLATION INSTRUCTIONS FOR TSURUMI PORTABLE GENERATOR BATTERY ENCLOSURETsurumi’s Operation, Service, and Repair Manual CHECK KIT CONTENTSINSTALLATION OF BATTERY ENCLOSURE Tsurumi’s Operation, Service, and Repair ManualINSTALLATION OF BATTERY INSTALLATION INSTRUCTIONS APPENDIX B PGWK-100WHEEL KITTsurumi’s Operation, Service, and Repair Manual Appendix BFOR TSURUMI GENERATORS AND PUMPS WHEEL KIT INSTALLATION INSTRUCTIONSTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual INSTALL AXLE ON GENERATORINSTALL AXLE ON TRASH PUMP INSTALL WHEELSAPPENDIX C PGWK-200WHEEL KIT INSTALLATION INSTRUCTIONSTsurumi’s Operation, Service, and Repair Manual Page C-1Before Installation Completed ChartInstallation Instructions Tsurumi’s Operation, Service, and Repair ManualStep 1 - Install Axle Assembly and Wheels Step 2 - Install HandlesTsurumi’s Operation, Service, and Repair Manual Fig.