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| INSTALLATION |
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| RECOMMENDED EQUIPMENT |
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| System | Part No. | Description | Single Arc 4 | Tandem Arc 4 | Triple Arc 3,4 | |||
| Identifier |
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| Power Source |
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| Power Wave AC/DC 1000 Power Source | 1 1 | 2 1 | 3 1 |
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| Welding Power Cables |
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| Power Source to contact Nozzle, |
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| Weld Cables | and Power Source to Work |
| Refer to "Output Cable Guidelines" | |||||
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| for recommended size and quantity | ||||||
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| K2163 Series cables sold in pairs. |
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| K1842 Series cables sold individually. |
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| See Price Book for details and bulk cable |
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| availability. |
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| Power Feed 10S Head for 3/32 to 7/32 in. solid |
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| wire (includes hopper, wire straightener, cross |
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| seam adjuster, head mounting hardware, and 2 - |
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| Head | 5ft 4/0 weld cables). |
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| Power Feed 10S Head for 3/32 to 7/32 in. solid | 1 2 | 2 2 | 3 2 |
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| wire (fixture builder's head, with wire straightener - |
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| insulators not included). |
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| Torch | Submerged Arc Contact Nozzle Assembly | 1 | 2 | 3 |
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| Power Source to |
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| 2 2 | 3 2 |
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| Head | Feeder Control Cable (14 pin). | 1 2 |
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| Control Cable |
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| User Interface | Power Feed 10A Controller | 1 2,4 | 2 2,4 |
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| ArcLink Control Cables (5 pin). |
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| Single Arc: |
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| (1) |
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| ArcLink Digital |
| Tandem Arc: |
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| (1) Lead Arc to System Interface | 1 | 3 | 1 |
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| Communication | (2)System Interface to Lead Arc |
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| Cable |
| Controller |
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| (3) Trail Arc to Trail Arc |
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| Triple Arc: |
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| (1) Lead Arc to System Interface |
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| PLC (w/ User | Customer | Programmable Logic Controller | 1 4 |
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| Interface) | Supplied | (DeviceNet compatible) |
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| DeviceNet Cables, Tees, and Terminators (5 pin) |
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| Cables, Tees, | |
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| and | ||
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| sealed "mini style") form a trunk style network con- |
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DeviceNet Cables | Automation | necting PLC to each power source and the System | Terminators | ||||||
Interface. | as required | ||||||||
| and Accessories | Department or |
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| per Triple Arc | ||||
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| Customer | For additional information refer to the "DeviceNet |
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| Connection | |||
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| Supplied | Cable Planning and Installation Manual" (Allen |
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| Bradley publication |
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| Diagram 4 | |
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| Power Wave System Interface provides the |
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| System Interface |
| means to synchronize the AC wave shapes of up | 1 2 | 1 2 |
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| to four different arcs to a common carrier frequen- |
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| cy, and control the phase angle between them to |
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| reduce the effects of "Arc Blow". |
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| System Interface |
| Control Cable (22 pin) connects between each | 2 2 | 3 2 |
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| to Power Source |
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| power source and the System Interface. |
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| Control Cable |
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Notes:
1."Recommended Quantity" assumes one power source per arc. Multiple power sources may be used to increase the output capacity per arc (see "Connection Diagram - Parallel Machines").
2.Control Cable connections only required at the Master of each parallel power source arc grouping.
3.Can be expanded to 4 or more arcs (Note: The System Interface can currently only synchronize up to four AC arc groupings).
4.The triple arc system is an economical breakpoint for a PLC Interface. It does not preclude the use of a PLC for single or tandem arc systems, nor
5.Cables can be connected end to end to extend length.
POWER WAVE® AC/DC 1000