A-5

 

 

INSTALLATION

 

 

 

A-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED EQUIPMENT

 

 

 

 

 

 

 

 

 

 

 

 

 

System

Part No.

Description

Single Arc 4

Tandem Arc 4

Triple Arc 3,4

 

Identifier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Source

K2344-1

 

 

 

 

 

 

 

-or-

Power Wave AC/DC 1000 Power Source

1 1

2 1

3 1

 

 

 

 

K2344-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Power Cables

 

 

 

 

 

 

 

 

 

Power Source to contact Nozzle,

 

 

 

 

 

 

Weld Cables

K2163-xx

and Power Source to Work

 

Refer to "Output Cable Guidelines"

 

-or-

 

 

 

 

 

for recommended size and quantity

 

 

 

K1842-xx

K2163 Series cables sold in pairs.

 

 

 

 

 

 

 

 

 

 

 

 

 

K1842 Series cables sold individually.

 

 

 

 

 

 

 

 

 

See Price Book for details and bulk cable

 

 

 

 

 

 

 

 

 

availability.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Feed 10S Head for 3/32 to 7/32 in. solid

 

 

 

 

 

 

 

 

 

wire (includes hopper, wire straightener, cross

 

 

 

 

 

 

 

 

 

seam adjuster, head mounting hardware, and 2 -

 

 

 

 

 

 

Head

K2370-1

5ft 4/0 weld cables).

 

 

 

 

 

 

-or-

Power Feed 10S Head for 3/32 to 7/32 in. solid

1 2

2 2

3 2

 

 

 

 

K2312-1

 

 

 

 

 

 

 

 

 

wire (fixture builder's head, with wire straightener -

 

 

 

 

 

 

 

 

 

insulators not included).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Torch

K231-xxx

Submerged Arc Contact Nozzle Assembly

1

2

3

 

 

 

 

 

 

 

 

 

 

 

Power Source to

 

 

 

 

2 2

3 2

 

 

Head

K1785-xx

Feeder Control Cable (14 pin).

1 2

 

 

Control Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

User Interface

K2362-1

Power Feed 10A Controller

1 2,4

2 2,4

---

 

 

 

 

 

ArcLink Control Cables (5 pin).

 

 

 

 

 

 

 

 

 

Single Arc:

 

 

 

 

 

 

 

 

 

(1) PF-10A Controller to the power source

 

 

 

 

 

 

ArcLink Digital

 

Tandem Arc:

 

 

 

 

 

 

 

(1) Lead Arc to System Interface

1

3

1

 

 

Communication

K1543-xx 5

(2)System Interface to Lead Arc PF-10A

 

 

 

 

 

 

 

 

Cable

 

Controller

 

 

 

 

 

 

 

 

 

(3) Trail Arc to Trail Arc PF-10A Controller

 

 

 

 

 

 

 

 

 

Triple Arc:

 

 

 

 

 

 

 

 

 

(1) Lead Arc to System Interface

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLC (w/ User

Customer

Programmable Logic Controller

---

---

1 4

 

 

Interface)

Supplied

(DeviceNet compatible)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DeviceNet Cables, Tees, and Terminators (5 pin)

 

 

 

Cables, Tees,

 

 

 

 

 

 

 

and

 

 

 

 

sealed "mini style") form a trunk style network con-

 

 

 

DeviceNet Cables

Automation

necting PLC to each power source and the System

---

---

Terminators

Interface.

as required

 

and Accessories

Department or

 

 

 

 

 

 

 

 

 

per Triple Arc

 

 

 

Customer

For additional information refer to the "DeviceNet

 

 

 

 

 

 

 

 

 

Connection

 

 

 

Supplied

Cable Planning and Installation Manual" (Allen

 

 

 

 

 

 

 

Bradley publication DN-6.7.2).

 

 

 

Diagram 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Wave System Interface provides the

 

 

 

 

 

 

System Interface

 

means to synchronize the AC wave shapes of up

---

1 2

1 2

 

 

K2282-1

to four different arcs to a common carrier frequen-

 

 

 

 

 

cy, and control the phase angle between them to

 

 

 

 

 

 

 

 

 

reduce the effects of "Arc Blow".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System Interface

 

Control Cable (22 pin) connects between each

---

2 2

3 2

 

 

to Power Source

K1795-xx 5

 

 

power source and the System Interface.

 

 

 

 

 

 

Control Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notes:

1."Recommended Quantity" assumes one power source per arc. Multiple power sources may be used to increase the output capacity per arc (see "Connection Diagram - Parallel Machines").

2.Control Cable connections only required at the Master of each parallel power source arc grouping.

3.Can be expanded to 4 or more arcs (Note: The System Interface can currently only synchronize up to four AC arc groupings).

4.The triple arc system is an economical breakpoint for a PLC Interface. It does not preclude the use of a PLC for single or tandem arc systems, nor PF-10A's from being used to control multiple arc systems with greater than two arcs.

5.Cables can be connected end to end to extend length.

POWER WAVE® AC/DC 1000

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Lincoln Electric 11124, 11226 manual Recommended Equipment, System Description Single Arc Tandem Arc Triple Arc 3,4