Step by Step Installation Checklist | Lincoln Electric 11226, 11124

A-10	INSTALLATION	A-10

	STEP BY STEP INSTALLATION CHECKLIST

TANDEM ARC SYSTEM CHECKLIST – (PF-10A CONTROLLED, 1 POWER SOURCE PER ARC)

(as shown in the Connection Diagram "Typical Tandem Arc System”)

Place Power Waves in suitable operating location.

Mount PF10A Controllers.

Install PF10S Wire Drives and other accessories in their operating location.

Mount Power Wave System Interface.

Connect K1785-xx Wire Feeder Control Cable (14 pin) between each Power Wave and Wire Drive.(1)

Connect K1543-xx ArcLink Control Cables (5 pin) from Power Wave #1 to the System Interface input, and from the System Interface output to the PF10A Controller for ARC #1.(1)

Connect K1543-xx ArcLink Control Cable (5 pin) between Power Wave #2 and the PF10A Controller for ARC #2.(1)

Connect K1795-xx System Control Cables (22 pin) between each Power Wave and the System Interface. (2)

Configure / Install sense leads.

Connect / Install welding cables per recommended "Output Cable Guidelines."

Open all Power Wave front panels and configure DIP switch settings per "Internal Controls" section.

Connect input power to Power Waves per recommended guidelines.

Turn on Power Waves, and verify all system Status Lights are solid green.

NOTES:

(1)ArcLink and Wire Feeder control cable connections are only required at the Master power source of each arc grouping. For additional information see the "Extra Capacity Parallel Connection Checklist."

(2)The "ARC" (formerly "PHASE") connections from the System Interface are only required for the Master power source of each arc grouping. For additional information see the "Extra Capacity Parallel Connection Checklist."

POWER WAVE® AC/DC 1000

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Lincoln Electric 11226, 11124 manual Step by Step Installation Checklist

Contents

Power Wave AC/DC Safety Mar ‘95 Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Safety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage Selection System Connection System Overview Recommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4 Optional Equipment System Identifier Description Electrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Electrode and Work Connections Remove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing Overview Voltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC Systems Power Control Cable Connections Common Equipment Connections Installation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini style Table A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive + Wire Drive Gear Ratio Setting Ethernet Configuration Internal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Off 0default Object InstanceTable A.14 Table A.15 Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3 Common Welding Abbreviations OperationDefinitions of Welding Modes Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective Ground Product Summary Recommended ProcessesProcess Limitations Equipment Limitations Case Front Control Descriptions See Figure B.4 Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear Components Common Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a Weld Multiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CV RE-STRIKE Timer Weld SequenceStart Options END Options Weld Process Adjustments DC Offset AC AdjustmentsWave Balance Frequency Phase Recommendations Accessories KITS, Options and AccessoriesOptional Kits and Accessories Software Tools Calibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting Guide Symptoms RecommendedCourse of Action Qualified person should Perform this operation Recommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displays Diagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tab Bad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between Updates Manager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned off Power SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine output Wire Drive Module Diagrams 1000 Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung