Internal Controls, Devicenet Configuration | Lincoln Electric 11226

A-24	INSTALLATION	A-24

DEVICENET CONFIGURATION

For systems controlled via DeviceNet, The MAC ID and baud rate must be properly configured (see the Internal Controls section of this document). Other information regarding basic system integration of the Power Wave AC/DC 1000 with a DeviceNet PLC is provided in the DeviceNet Interface Specification (part of the Power Wave Submerged Arc Utilities software package available on CD from the Lincoln Electric

Company).

INTERNAL CONTROLS

INTERNAL CONTROLS DESCRIPTION

(See figure A.4)

The P.C. Boards located behind the Power Wave AC/DC 1000 front access panel are equipped with DIP switches for custom configuration. To access the DIP switches:

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts or electrodes with your skin or wet clothing.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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1.Turn off power at the disconnect switch.

2.Remove the screws securing the front access panel.

3.Open the access panel, allowing the weight of the panel to be carried by the hinge tab at the bottom. Make sure the weight of the access panel is sup- ported by the hinge tabs, not the wiring harness.

4.Adjust the DIP switches as necessary (see infor- mation below).

5.Replace the panel and screws, and restore power.

FIGURE A.4

CONTROL

P.C. BOARD

S1

S2

S1

S1

S4S3

ETHERNET

P.C. BOARDFEEDHEAD P.C. BOARD

POWER WAVE® AC/DC 1000

Image 34

Lincoln Electric 11226, 11124 manual Devicenet Configuration, Internal Controls Description

Contents

Power Wave AC/DC Safety Mar ‘95 Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Safety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage Selection System Connection System Overview Recommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4 Optional Equipment System Identifier Description Electrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10A Controlled Systems PF-10S ConnectionsDeviceNet PLC Controlled Systems Electrode and Work Connections Remote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing Overview Voltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC Systems Power Control Cable Connections Common Equipment Connections Installation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini style Transmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive + Wire Drive Gear Ratio Setting Ethernet Configuration Internal Controls Devicenet ConfigurationInternal Controls Description Feed Head Board DIP Switch S1 Control Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Table A.14 Off 0defaultObject Instance Table A.15 Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3 Definitions of Welding Modes OperationCommon Welding Abbreviations Protective Positive Output Negative Output Phase InverterInput Power Three Phase Ground Process Limitations Product SummaryRecommended Processes Equipment Limitations Case Front Control Descriptions See Figure B.4 Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear Components Overview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a Weld Constant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CV Start Options RE-STRIKE TimerWeld Sequence END Options Wave Balance Weld Process Adjustments DC OffsetAC Adjustments Frequency Phase Recommendations Optional Kits and Accessories AccessoriesKITS, Options and Accessories Software Tools Periodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting Guide Course of Action SymptomsRecommended Qualified person should Perform this operation Recommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displays Diagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tab Between Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between Updates Manager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned off Error Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine output Wire Drive Module Diagrams 1000 Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung