E-2

 

 

TROUBLESHOOTING

 

 

E-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Major physical or electrical damage

1.

Contact your local authorized

 

 

 

 

1.

Contact your local authorized

 

is evident when the sheet metal

 

 

 

Lincoln Electric Field Service

 

 

 

Lincoln Electric Field Service

 

 

covers are removed.

 

 

 

facility for technical assistance.

 

 

 

facility for technical assistance.

 

 

 

 

 

 

 

 

 

 

 

 

 

Input fuses keep blowing.

 

 

1.

Improperly sized input fuses.

 

 

1.

Make sure fuses are properly

 

 

 

 

 

 

 

 

 

 

 

sized. See Installation section

 

 

 

 

 

 

 

 

 

 

 

of this manual for recom-

 

 

 

 

 

 

 

 

 

 

 

mended sizes.

 

 

 

 

 

 

2.

Improper Weld Procedure

 

 

2.

Reduce output current, duty

 

 

 

 

 

 

 

requiring output levels in

 

 

 

cycle, or both.

 

 

 

 

 

 

 

excess of machine rating.

 

 

 

 

 

 

 

 

 

 

3.

Major physical or electrical

 

 

3.

Contact an authorized Lincoln

 

 

 

 

 

 

 

damage is evident when the

 

 

 

Electric Service facility.

 

 

 

 

 

 

 

sheet metal covers are

 

 

 

 

 

 

 

 

 

 

 

removed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine will not power up (no

 

 

1.

No Input Power.

 

 

1.

Make sure input supply dis-

 

 

lights)

 

 

 

 

 

 

 

connect has been turned ON.

 

 

 

 

 

 

 

 

 

 

 

Check input fuses. Make cer-

 

 

 

 

 

 

 

 

 

 

 

tain that the Power Switch

 

 

 

 

 

 

 

 

 

 

 

(SW1) on the power source is

 

 

 

 

 

 

 

 

 

 

 

in the "ON" position.

 

 

 

 

 

 

2.

Circuit breaker CB4 (in recon-

 

 

2.

Power Down and Reset CB4.

 

 

 

 

 

 

 

nect area) may have tripped.

 

 

 

 

 

 

 

 

 

 

 

Power Down and Reset CB4.

 

 

 

 

 

 

 

 

 

 

3.

Input voltage selection made

 

 

3.

Power down, check input volt-

 

 

 

 

 

 

 

improperly.

 

 

 

age reconnect according to

 

 

 

 

 

 

 

 

 

 

 

diagram on reconnect cover.

 

 

 

 

 

 

 

 

 

 

 

(Qualified person should

 

 

 

 

 

 

 

 

 

 

 

perform this operation)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® AC/DC 1000

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Lincoln Electric 11124, 11226 manual Recommended, Symptoms, Course of Action, Qualified person should Perform this operation