Table of Contents | Lincoln Electric 11124, 11226 guide

viii	TABLE OF CONTENTS		viii
			Page
	Installation		Section A
	Specifications		A-1
	Safety Precautions		A-2
	Location and Mounting		A-2
	Stacking		A-2
	Lifting		A-2
	Environmental Limitations		A-2
	Electromagnetic Compatibility		A-2
	Input Fuse and Supply Wire Considerations		A-3
	Input Voltage Selection and Ground Connections		A-3
	Connection/Input Access Door, Connection Diagrams System		A-3
	System Connection		A-4
	Recommended Equipment		A-5
	Optional Equipment		A-6
	Connection Diagrams and Check List	A-7 thru A-14
	Electrode and Work Connection		A-15
	Cable Inductance, And its Effects On Welding		A-16
	Remote Sense Lead Specifications	A-16 thru A-18
	Control Cable Connections Between Power Source and Wire Feeder		A-19, A-20
	External I/O Connector		A-21
	Cables, Connections and Limitations		A-21, A-22
	Wire Drive Gear Ratio Setting, Ethernet Configuration		A-23
	Devicenet Configuration, Internal Controls, Settings and Descriptions	A-24 thru A-28
	________________________________________________________________________________
	Operation		Section B
	Safety Precautions, Definition of Welding Modes		B-1
	Graphic Symbols		B-2
	Product Summary, Recommended Process, Process and Equipment Limitations		B-3
	Common Equipment Packages and Recommended Equipment		B-3
	Case Front Control Descriptions		B-4,B-5
	Case Rear Components		B-6
	Power-Up Sequence		B-6
	Duty Cycle		B-7
	Common Welding Procedures		B-7
	Overview of the AC/DC Submerged Arc Process		B-7
	Multiple Arc System Considerations		B-8
	Basic Modes of Operation (CC / CV)		B-8
	Weld Sequence, Start Options, End Options, Re-Strike Timer		B-9
	Weld Process Adjustment, AC Adjustment, Wave Balance, DC Offset, Frequence		B-10
	Multiple Arc AC adjustments for systems equipped with K2282-1 System Interface		.........B-11
	________________________________________________________________________________
	Accessories	Section C
	Kits, Options and Accessories		C-1
	________________________________________________________________________
	Maintenance	Section D
	Safety Precautions		D-1
	Routine and Periodic Engine Maintenance		D-1
	Calibration Specification		D-1

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Lincoln Electric 11124, 11226 manual Table of Contents

Contents

Power Wave AC/DC Mar ‘95 Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Safety Safety Thank You Table of Contents Table of Contents Specifications Installation Input and Ground Connections Input Fuse and Supply Wire ConsiderationsInput Connection Input Voltage Selection System Overview System Connection System Description Single Arc Tandem Arc Triple Arc 3,4 Recommended Equipment System Identifier Description Optional Equipment Electrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Connections Electrode and Work Cable INDUCTANCE, and ITS Effects on Welding Remove the front cover from the power sourceRemote Sense Lead Connections Voltage Sensing Overview Voltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machines Power Common Equipment Connections Control Cable Connections Installation Receptacle Specification External I/O ConnectorTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini style Transmit + Table A.7 External I/O S7 12 pin terminal blockTransmit Receive + Ethernet Configuration Wire Drive Gear Ratio Setting Devicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Object Instance Off 0defaultTable A.14 Table A.15 Devicenet MAC ID Table A.16 Master Master / Slave ConfigSlave Bank S4 Bank S3 Operation Definitions of Welding ModesCommon Welding Abbreviations Input Power Three Phase Positive Output Negative Output Phase InverterProtective Ground Recommended Processes Product SummaryProcess Limitations Equipment Limitations See Figure B.4 Case Front Control Descriptions Figure B.5 Power Wave AC/DC Case Rear Components POWER-UP Sequence Duty Cycle Common Welding ProceduresOverview of the AC/DC Submerged ARC Process Making a Weld Basic Modes of Operation Multiple ARC System ConsiderationsConstant Current CC Constant Voltage CV Weld Sequence RE-STRIKE TimerStart Options END Options AC Adjustments Weld Process Adjustments DC OffsetWave Balance Frequency Recommendations Phase KITS, Options and Accessories AccessoriesOptional Kits and Accessories Software Tools Maintenance Periodic MaintenanceCalibration Specification HOW to USE Troubleshooting Guide Troubleshooting Recommended SymptomsCourse of Action Qualified person should Perform this operation Recommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select Monitor Diagnostics Utility, select Changed, select Configure, Power Wave’s passive modeProduced Assembly that Gas Analog In Active Selections From the DeviceNet tab Scans Between Updates and I/O Bad Weld Ending Burnback DisabledBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between Updates Manager utility Utility included on the Power Wave Submerged Arc Present. Read the error codes before the machineUtilities and Service Navigator CD’s. This is the pre Is turned off Error Codes Power SOURCE- Weld ControllerError Code # Indication This error will immediately turn off the machine output Wire Drive Module 1000 Diagrams Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung