E-11

 

TROUBLESHOOTING

 

 

 

E-11

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE

 

 

RECOMMENDED

 

 

 

(SYMPTOMS)

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

DEVICENET-PLC CONTROLLED SYSTEM

 

 

 

 

3. Analog Hysteresis.

 

3. From the DeviceNet tab

of the

 

 

 

 

 

 

Diagnostics Utility,

select

 

 

 

 

 

 

Configure. Verify in "Analog Input

 

 

 

 

 

 

Channels" that the Hysteresis set-

 

 

 

 

 

 

tings are all 0.

 

 

 

 

4. Limit Errors.

 

4. Verify all welding set point values are

 

 

 

 

 

 

within limits.

 

 

 

 

5. Gas.

 

5. Verify Gas remains on until after the

 

 

 

 

 

 

weld is complete.

 

 

 

 

6. Welding set points.

 

6. Verify welding set points for work

 

 

 

 

 

 

point, trim, and wave values.

 

 

 

 

 

 

 

 

 

 

 

 

ETHERNET

 

 

 

 

Cannot Connect.

1. Physical connection.

 

1. Verify that the correct patch cable or

 

 

 

 

 

 

cross over cable is being used (refer

 

 

 

 

 

 

to local IT department for assis-

 

 

 

 

 

 

tance).

 

 

 

 

 

 

• Verify the cables are fully inserted

 

 

 

 

 

 

into the bulk head connector.

 

 

 

 

 

 

• LED 10 will be lit when the board is

 

 

 

 

 

 

connected to another network device.

 

 

 

2. IP address information.

 

2. User Weld Manager to verify the

 

 

 

 

 

 

correct IP address information has

 

 

 

 

 

 

been entered.

 

 

 

 

 

 

Verify that the PC has the correct IP

 

 

 

 

 

 

address information entered.

 

 

 

 

 

 

Verify that another device on the net-

 

 

 

 

 

 

work is not already using the IP

 

 

 

 

 

 

address entered into the Weld

 

 

 

 

 

 

Manager utility.

 

 

 

 

3. Ethernet Speed.

 

3. Verify that the network device con-

 

 

 

 

 

 

nected to the Power Wave is either a

 

 

 

 

 

 

10-baseT device or a 10/100-baseT

 

 

 

 

 

 

device.

 

 

 

 

 

 

Connection Drops while welding.

1. Cable Location.

 

1. Verify Network cable is not located

 

 

 

 

 

 

next to current carrying conductors.

 

 

 

 

 

 

This would include input power

 

 

 

 

 

 

cables and welding output cables.

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® AC/DC 1000

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Lincoln Electric 11226, 11124 manual Manager utility