Protective, Ground, Direct Current | Lincoln Electric 11226, 11124

B-2	OPERATION	B-2

GRAPHIC SYMBOLS THAT APPEAR ON

THIS MACHINE OR IN THIS MANUAL

INPUT POWER

ON

OFF

HIGH TEMPERATURE

MACHINE STATUS

CIRCUIT BREAKER

WIRE FEEDER

UOPEN CIRCUIT

0 VOLTAGE

U1				INPUT VOLTAGE
U2				OUTPUT VOLTAGE
I1				INPUT CURRENT
I2				OUTPUT CURRENT
				PROTECTIVE
				GROUND
				GROUND

POSITIVE OUTPUT
NEGATIVE OUTPUT	WARNING or CAUTION
3 PHASE INVERTER	Explosion
INPUT POWER	Dangerous Voltage
	Dangerous Voltage

THREE PHASE

Shock Hazard

DIRECT CURRENT

POWER WAVE® AC/DC 1000

Image 40

Lincoln Electric 11226, 11124 Protective, Ground, Positive Output Negative Output Phase Inverter, Input Power Three Phase

Contents

Power Wave AC/DC Safety Mar ‘95 Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Safety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage Selection System Connection System Overview Recommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4 Optional Equipment System Identifier Description Electrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10A Controlled Systems PF-10S ConnectionsDeviceNet PLC Controlled Systems Electrode and Work Connections Remove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing Overview Voltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC Systems Power Control Cable Connections Common Equipment Connections Installation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini style Table A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive + Wire Drive Gear Ratio Setting Ethernet Configuration Internal Controls Devicenet ConfigurationInternal Controls Description Feed Head Board DIP Switch S1 Control Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Off 0default Object InstanceTable A.14 Table A.15 Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3 Definitions of Welding Modes OperationCommon Welding Abbreviations Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective Ground Product Summary Recommended ProcessesProcess Limitations Equipment Limitations Case Front Control Descriptions See Figure B.4 Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear Components Common Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a Weld Multiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CV RE-STRIKE Timer Weld SequenceStart Options END Options Weld Process Adjustments DC Offset AC AdjustmentsWave Balance Frequency Phase Recommendations Accessories KITS, Options and AccessoriesOptional Kits and Accessories Software Tools Periodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting Guide Symptoms RecommendedCourse of Action Qualified person should Perform this operation Recommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displays Diagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tab Bad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between Updates Manager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned off Power SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine output Wire Drive Module Diagrams 1000 Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung