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| TROUBLESHOOTING |
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| Observe all Safety Guidelines detailed throughout this manual |
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| WIRE DRIVE MODULE |
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| Error Code # |
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| Indication |
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| 81 | Motor Overload |
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| Long term average motor current limit has been exceeded. Typically |
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| indicates mechanical overload of system. If problem continues consider |
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| higher gear ratio. |
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| 82 | Motor Overcurrent |
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| Absolute maximum motor current level has been exceeded. This is a |
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| short term average to protect drive circuitry. |
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| 83 | Shutdown #1 |
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| The normally closed circuit of Shutdown #1 has been interrupted. |
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| Check the connection between pins 9 and 10 on the External I/O con- |
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| nector (S7). |
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| 84 | Shutdown #2 |
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| The normally closed circuit of Shutdown #2 has been interrupted. |
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| Check the connection between pins 9 and 11 on the External I/O con- |
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| nector (S7). |
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| COMMUNICATION MODULE |
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| Error Code # |
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| Indication |
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| 118 | DeviceNet connection error |
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| Lost Connection with DeviceNet Master |
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| 119 | DeviceNet |
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| The DeviceNet Master |
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| 133 | Write ArcLink action failure |
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| May be caused by activating Cold Inch while welding through |
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| DeviceNet |
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| 145 | Duplicate MAC ID error |
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| Check MAC ID assignments on DeviceNet Setup Dip switch Bank (S2) |
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| 146 | DeviceNet Bus off |
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| Check condition of on board DeviceNet Status indicators |
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| 147 | DeviceNet polled I/O error |
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| Problem changing attribute over polled I/O |
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| 149 | DeviceNet I/O data error |
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| Received DeviceNet I/O data with wrong number of bytes |
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| 169 | Ethernet Connection Time out |
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| Loss of communication with PC Application. |
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| 171 | Ethernet Socket Time out |
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| 172 | Ethernet Watch Dog Time out |
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| 194 | Ethernet Send Problem |
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| Communication problem between Master and Slave machines. |
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| 195 | Ethernet Problem |
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| 197 | Ethernet Problem |
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| 198 | Ethernet Client Time out |
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| Master lost communications with Slave Machine. |
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| 216 | Ethernet Problem |
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| Communication problem between Master and Slave machines. |
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| 224 | Ethernet Problem |
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| Master had problem connecting to a Slave machine. |
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| 226 | Ethernet Problem |
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| Communication problem between Master and Slave machines. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER WAVE® AC/DC 1000
