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| TROUBLESHOOTING |
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| Observe all Safety Guidelines detailed throughout this manual | |||||
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| PROBLEMS |
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| POSSIBLE |
| RECOMMENDED |
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| (SYMPTOMS) |
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| CAUSE |
| COURSE OF ACTION |
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| Bad Weld Starting | 1. | Wire Feed problem. |
| 1. Verify Feeders drive roll tension | ||
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| is not too low allowing the wire to |
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| slip in the rolls. Verify wire can be |
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| pulled easily through the wire |
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| conduit. Verify Contact tip is not |
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| blocked. |
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| 2. | Strike Wire Feed Speed. |
| 2. Verify the Strike Wire Feed | |
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| Speed set correctly. |
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| 3. | Incorrect Weld Schedule. |
| 3. Verify the correct weld schedule | |
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| is selected. |
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| 4. | Voltage Sense Leads. |
| 4. Verify voltage sense leads are | |
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| properly connected and config- |
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| ured as described in the instruc- |
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| tion manual. |
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| 5. | Analog Scans Between Updates. |
| 5. The DeviceNet tab of the | |
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| Diagnostics Utility displays the |
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| Power Wave’s "Analog Scans |
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| Between Updates" and "I/O |
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| Scans/Sec." Verify that "Analog |
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| Scans Between Updates" is 1/4 |
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| of "I/O Scans/Sec" value. |
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| 6. | Analog Hysteresis. |
| 6. From the DeviceNet tab of the | |
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| Diagnostics Utility, select |
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| Configure. Verify in "Analog Input |
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| Channels" that the Hysteresis |
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| settings are all 0. |
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| 7. | Limit Error. |
| 7. Verify all analog input values are | |
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| within limits. |
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| 8. | Fan Out. |
| 8. From the DeviceNet tab of the | |
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| Diagnostics Utility, select |
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| Monitor. Verify under "Analog |
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| Input Fan Out" that Burnback is |
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| present for all analogs in. |
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| 9. | Gas. |
| 9. Verify Gas is being turned on | |
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| before the output. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER WAVE® AC/DC 1000
