Power Wave AC/DC | Lincoln Electric 11124, 11226 instruction

NOTES

POWER WAVE® AC/DC 1000

Image 71

Lincoln Electric 11124, 11226 manual Power Wave AC/DC

Contents

Power Wave AC/DC Mar ‘95 Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Safety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Voltage Selection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Connection System Overview System Connection System Description Single Arc Tandem Arc Triple Arc 3,4 Recommended Equipment System Identifier Description Optional Equipment Electrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Connections Electrode and Work Voltage Sensing Overview Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Remote Sense Lead Connections Voltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machines Power Common Equipment Connections Control Cable Connections Installation Table A.5 DeviceNet Connector S5 5 pin mini style External I/O ConnectorReceptacle Specification Table A.4 RS232 Connector S3 DB-25 style Receive + Table A.7 External I/O S7 12 pin terminal blockTransmit + Transmit Ethernet Configuration Wire Drive Gear Ratio Setting Internal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Table A.15 Off 0defaultObject Instance Table A.14 Devicenet MAC ID Table A.16 Bank S4 Bank S3 Master / Slave ConfigMaster Slave Common Welding Abbreviations OperationDefinitions of Welding Modes Ground Positive Output Negative Output Phase InverterInput Power Three Phase Protective Equipment Limitations Product SummaryRecommended Processes Process Limitations See Figure B.4 Case Front Control Descriptions Figure B.5 Power Wave AC/DC Case Rear Components POWER-UP Sequence Making a Weld Common Welding ProceduresDuty Cycle Overview of the AC/DC Submerged ARC Process Constant Voltage CV Multiple ARC System ConsiderationsBasic Modes of Operation Constant Current CC END Options RE-STRIKE TimerWeld Sequence Start Options Frequency Weld Process Adjustments DC OffsetAC Adjustments Wave Balance Recommendations Phase Software Tools AccessoriesKITS, Options and Accessories Optional Kits and Accessories Calibration Specification MaintenancePeriodic Maintenance HOW to USE Troubleshooting Guide Troubleshooting Qualified person should Perform this operation SymptomsRecommended Course of Action Recommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select Monitor Diagnostics Utility, select Analog In Active Selections From the DeviceNet tab Power Wave’s passive modeChanged, select Configure, Produced Assembly that Gas Bad Welding Analog Scans Between Updates Bad Weld Ending Burnback DisabledScans Between Updates and I/O Between Updates is 1/4 of I/O Manager utility Is turned off Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Utilities and Service Navigator CD’s. This is the pre This error will immediately turn off the machine output Power SOURCE- Weld ControllerError Codes Error Code # Indication Wire Drive Module 1000 Diagrams Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung