Lincoln Electric SVM 119-A Wire Matic 255 230 / 460, Wiring Diagram 230/460/575 Code

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Master TOC

G-3 ELECTRICAL DIAGRAMS G-3

Wiring Diagram (230/460/575) Code 10167

WIRE - MATIC 255 (230 / 460 / 575V)

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O P T I O N A L
T I M E R					*
B O A R D			J 1 6
1	2	3	4	5	6	7	8
2 6 0 2 6 2 2 6 1 2 6 3 2 6 5 2 6 4 2 6 6 2 6 7
						2 5 1
3				W I R E S P E E D
R
						2 5 2
						2 5 6
4				A R C V O L T A G E
R
						2 5 3

+	2 5 4
P O W E R - O N
I N D I C A T O R
-	2 5 5

G U N

T R I G G E R

T O

W O R K

N . A .

2 3 2 5

1 3 2 4

2 6 0	1
2 6 2	2
2 6 1	3
2 6 3	4
2 6 5	5
2 6 4	6
2 6 6	7
2 6 7	8
	1
	2
	3
	4
	5
	6
	7
	8
	9
	1 0
2 5 4	1
2 5 2	2
2 5 3	3
2 5 5	4
2 5 1	5
2 5 6	6

J 1 4 * *

1

23 2 5

4 3 2 4

				( J 7 )			C O N T R O L B O A R D
				*				*								( J 8 )	*
									( J 4 )
J 1	*		1	2 3 4												( J 9 )	*
					1	2	3	4	5	6	7	8
			S C I T E S T		155	523A 423A 602A 145A 945 452 453
			P L U G										1	2	3	4	5	6
J 2		*		1		5 5 5							1				2 0 2
													2
																2 0 4 A
S P I T E S T				2		2 0 6 B							3
																	2 0 3
P L U G				3		5 1 5 B						2 0 6	4
				4		3 2 5						2 0 7	5				G 1
				5								G N D	6
			( J 5 )*														2 0 4
				6								2 0 9	7
						3 2 4											G 2
				7									8	*
		*		8									9
J 1 0				9									1 0	( J 6 )
				1 0								2 0 5	1 1
				1 1									1 2
				1 2			B					2 0 6 S	1 3
				1 3			W					3 2 5 A	1 4
				1 4								3 2 0	1 5
												2 0 8	1 6
				J 1 5	* *						G N D
			5 1 5 B	1		5 1 5 B
			5 5 5	2		5 5 5
			B	3			B
			2 0 6 B	4		2 0 6 B
				5
			W	6		W
				M O T O R /						W	T	R
													5 1 5 B
				G E A R B O X			P . M .				A	U	5 5 5
											C
											H	B	2 0 6 B

1

2

3

4

1

2

3

4

5

6

7

8

9

3 9 2

3 9 0

J 2 1	* *
	1
	2
3 9 2 B	3
3 9 0 A	4

		J 2 0	* *
( J 3 )
*		S P O O L G U N A D A P T E R
		H A R N E S S
		5 1 5	1
		3 2 5 A	2
		3 2 4 A	3
		2 0 6 A	4
		5 4 1 A	5
		4 9 5	6
		5 4 2	7
		5 4 3	8
		3 9 2	9
		3 9 0	1 0
		3 9 2 B	1 1
		3 9 0 A	1 2
			1 3
			1 4
	J 1 1	* *

B1

W2

		R . F .	R . F .
		C H O K E	C H O K E
		A S ' B L Y	A S ' B L Y
	J 1 2	* *	1
B	1
		3 2 5	2

G E N E R A L I N F O R M A T I O N

E L E C T R I C A L S Y M B O L S P E R E 1 5 3 7

C O L O R C O D E :

B- B L A C K W - W H I T E R - R E D

U - B L U E

*I N D I C A T E S C O N N E C T O R C A V I T Y N O .

R . F .

C H O K E

A S ' B L Y

G A S

S O L E N O I D

T O

S P O O L G U N

O P T I O N

J U M P E R U S E D W I T H O U T

S P O O L G U N O P T I O N

N O T E S

N . A . W E L D I N G C A B L E M U S T B E O F P R O P E R C A P A C I T Y F O R T H E C U R R E N T A N D D U T Y C Y C L E O F I M M E D I A T E A N D

F U T U R E A P P L I C A T I O N S .

TOC

TOC

R . F . F I L T E R

2 0 6 2 0 7

B

3 2 0

N . C .

	W	2	3
		3 2 4	4
3 2 8	3 2 5 A
N . D .		T O S I N G L E P H A S E	J 1 3

* *

N . B . T H I S D I A G R A M S H O W S T H E " E L E C T R O D E " P O L A R I T Y

" P O S I T I V E " . T O C H A N G E P O L A R I T Y , T U R N T H E U N I T O F F A N D R E V E R S E L E A D C O N N E C T I O N S A T C A B L E C O N D U C T O R S T R A P A N D W O R K S T U D .

N . C . T H E R M O S T A T S M O U N T E D O N C H O K E C O I L

Section

Master

X 5

N . B .

2 0 2

T H E R M O S T A T

S 3

T H E R M O S T A T	S U P P L Y L I N E
S 4	L 1
	L 2
	5

S 2 M O U N T E D C L O S E S T T O F A N ; S 3 M O U N T E D C L O S E S T T O P O W E R T R A N S F O R M E R .

N . D . T H E R M O S T A T S 4 M O U N T E D O N F A N S E N S O R B R A C K E T

.

N . E . R E S I S T O R R 2 M O U N T E D O N F A N S E N S O R B R A C K E T .

to

to

X 6

2 0 4 A

	H 5
L 1 L 2	G N D
	T O G R O U N D P E R

Return

Return

L 1	L 2
H 1	H 4
		S H U N T
		H 1
	L I N E
	S W I T C H
	S 1	2 0 5

X 7

T 1 2 0 3

X 1

H 1
P 2
H 2
H 5	X 2

H 3

X 3

X 4

H 4

P O W E R T R A N S F O R M E R

+

-

2 0 4

D 1

3 0 0 V

8 5 A

2 0 6

2 0 8

G 1

S C R 1 2 5 0 V

4 7 0 A

S C R H E A T S I N K

A S B L Y

S C R 2 2 5 0 V

4 7 0 A

G 2

2 0 9

4	2	H 2	N A T I O N A L E L E C T R I C A L
			C O D E
1	3	H 4
		H 3

H 1

* *

C A V I T Y

G N D .

R E C O N N E C T P A N E L ( S H O W N C O N N E C T E D

F O R 2 3 0 V O L T . )

C A V I T Y N U M B E R I N G S E Q U E N C E

N U M B E R I N G S E Q U E N C E

G

( C O M P O N E N T S I D E O F P . C . B O A R D )

( N O N - L E A D S I D E O F C O N N E C T O R )

N . C .

1

2

2

1

3

P 2

J 1 1

J 1 3

J 1 5

J 1 4

T 1

T 2

J 1 2

P 2

J 2 1

P 1

1

1

3

4

4

6

1 5 O H M S

F A N

S 2

1

4

1

5

6

J 1

2 0 6 S

C 1	C 2	C 3	C 4	C 1 T H R U C 4
				3 0 , 0 0 0 M F D
+	+	+		+ 5 0 V

R 1

2 0 4

O U T P U T

1 0 0 W	M O T O R S	T H E R M O S T A T	J 4		J 2		J 3		1	7
			J 1 6
							7	12	J 2 0
			5	8	6	1 0
									8	1 4

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C H O K E

2 0 7

	R 2
	2	. 5 K
N . E .	1	0 W	J 5

1	7	1		8
		J 6
8	1 4	9		1 6
1	2	1	3
J 7		J 9
J 8		J 1 0
3	4	4	6	C - R W

L 9 6 9 1

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

WIRE-MATIC 255