Lincoln Electric V250-S service manual Wiring Diagram Codes 10187, Return to Section

Models: V250-S

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G-3

ELECTRICAL DIAGRAMS

G-3

Wiring Diagram (Codes 10187, 10188)

 

 

L2 RIGHT

D1A

N.C.

S4206 PRIMARY

RECONNECT 207

SWITCH202A 202

206

 

 

+

 

C1

206

 

1600/450

-

202

 

 

203A

203A

203A

 

203

 

 

203

 

POWER

 

202A

BOARD

 

 

 

 

+

204

201

205

204

I

201

205

Y Y I

T3

204F

BACK OUTSIDE

S

S

FRONT

INSIDE

201F

205F

FRONT OUTSIDE

S

S F

F

 

10

BACK

2W

 

 

 

S

AUX.

 

 

 

FD2B

BACK

SF

F

S

FRONT

F

TP5

TP6

TP4

SHUNT

317B W

320

+ ARC

C5

229

C6

- ARC

304

 

2

CC SOFT

 

 

1

 

S2

 

 

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

S1

POWER

OFF ON

W U

 

TP1

 

INPUT

R

 

V

 

PER

 

TP2

TP3

N.A.

 

 

BW

G

A

0.6 AMP

SLOW

BLOW

A

NOTES:

 

 

 

207

C2

202A

 

 

 

1600/450

-

 

 

 

 

 

 

 

 

 

 

A

F

-

207A

207A

H1

 

H1

 

D9

 

 

 

 

 

 

 

BINPUT

 

BRIDGE

 

 

J6

 

 

 

 

 

A

C

D

+

209

209

 

 

 

 

 

 

 

 

 

FAN

 

 

H1

 

MOTORS

 

H3

 

 

 

 

 

 

 

 

J7

H1

 

 

 

H1

1

 

 

 

 

 

 

200-

H2

4

H2

 

 

 

 

 

 

 

 

R

 

208V

H3

 

H3

 

220-

H3

2

18V

 

 

R

 

 

 

 

 

230V

 

 

 

 

 

 

H4

 

 

380-

H4

3

 

 

 

 

 

 

 

 

 

 

415V

 

 

H5

 

A

440-

H5

6

 

 

 

 

 

5

 

 

N.C.

460V

 

 

T2

 

 

 

 

 

 

AUXILIARY

 

 

 

 

TRANSFORMER

208

1

2

3

4

5

6

CURRENT TRANSFORMER

208

308

307

310

311

313

309

318

POWER BOARD

HEATSINK

316

BACK

S

S

 

D2A

309

1

 

 

J4

 

2

W

 

FRONT

 

 

 

 

 

 

 

 

 

1

INSIDE

 

 

AUX.

 

310

6

 

 

 

 

B

 

F

 

 

307

7

 

 

 

 

 

 

208

F

10

 

 

 

 

 

 

 

 

 

308

4

 

 

 

 

1

375

 

 

 

2W

 

J2

 

 

 

 

 

S

F

 

311

2

 

 

 

2

377

 

 

 

 

 

 

 

 

 

 

 

D1B

313

8

 

 

 

 

3

324

 

 

L1 LEFT

Y

3

 

 

 

 

 

T1

320

 

 

 

 

4

376

 

 

 

Y

5

 

 

 

 

5

330

 

 

 

OUTPUT

 

 

 

 

MAIN

 

 

RECTIFIER

 

 

 

 

 

 

6

321

TRANSFORMER

 

 

 

 

 

 

HEATSINK

316

2

 

 

J3

 

7

303

 

 

 

 

 

 

 

 

 

 

 

318

 

 

 

8

305

 

 

 

 

317

4

 

 

 

 

 

 

 

 

J1

 

 

 

9

304

 

 

 

 

 

3

 

 

 

 

 

 

 

 

R

 

 

 

10

327

 

 

 

 

 

R

1

 

 

 

 

 

 

 

 

 

 

 

 

11

328

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

12

229

 

 

 

 

 

 

 

 

13

319

 

 

 

 

 

 

BOARD

 

J5

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

4

2

5

6

3

 

 

 

 

 

 

 

322

318

 

75

76

77

 

J4

J1

J5, J6, J7

J2

J3

303

 

 

CC GTAW

MODE

303A

 

 

 

 

 

SWITCH

305

 

 

 

 

3

CC CRISP

 

 

 

 

 

 

 

 

303A

 

REMOTE

 

S3

330

 

LOCAL

 

LOCAL/REMOTE

 

 

 

SWITCH

 

 

 

 

377

 

CW (MAX)

 

R3

 

 

 

 

376

R3

10K

 

OUTPUT

2W

 

CONTROL

 

 

 

375

 

 

 

 

375B

 

 

 

 

327

 

CW (MAX)

R4

 

 

 

 

328

R4

10K

 

ARC FORCE

2W

 

/INDUCTANCE

 

 

 

 

 

 

 

CONTROL

324

 

CW (MAX)

R5

 

 

 

 

 

R5

50K

 

STRIKE ENERGY

 

2W

 

CONTROL

 

 

 

375B

 

 

 

 

321

 

+

 

 

THERMAL

 

Y

OVERLOAD

 

INDICATOR

 

 

319

 

 

Section TOC

Master TOC

N.A. 1. FOR MACHINES SUPPLIED WITH INPUT CABLE

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. CONNECTION SHOWN IS FOR 440-460V OPERATION.

N.D. D2 THRU D4 OUTPUT DIODES ARE A MATCHED SET.

D5 THRU D7 OUTPUT DIODES ARE A MATCHED SET.

N.E. C1, C2 CAPACITORS ARE A MATCHED SET.

CONNECTOR CAVITY NUMBERING SEQUENCE (VIEWED FROM COMPONENT SIDE OF BOARD)

COLOR CODE:

B = BLACK

G = GREEN

R = RED

W = WHITE

Y = YELLOW

322

D

 

2

GTAW (REMOTE)

318

E

MIN

4

TRIGGER

75

C

 

 

75

 

REMOTE

 

 

 

 

76

B

76

 

OUTPUT

 

CONTROL

77

A

77

 

 

 

G F GND

REMOTE

CONTROL

RECEPTACLE

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Return to

ELECTRICAL SYMBOLS PER E1537

 

 

 

9-29-95E

 

 

 

 

 

 

 

CLEVELAND, OHIO U . S . A .

L9907

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

INVERTEC V250S

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Lincoln Electric V250-S service manual Wiring Diagram Codes 10187, Return to Section