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Multi-Tech Systems manual Unit Dimensions ION 7500 / ION 7600 User’s Guide

Models: 7500 7600

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Unit Dimensions	ION 7500 / ION 7600 User’s Guide

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Chapter 6 - Hardware Reference

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Multi-Tech Systems manual Unit Dimensions ION 7500 / ION 7600 User’s Guide

Contents

User’s Guide Page Installation Considerations Standards Compliance Limitation of Liability Page Contents Using ION Software Features and Applications 125Telnet and Hyperterminal Environmental Conditions Unit DimensionsHardware Reference 159 Standard Meter SecurityAppendix a Technical Notes 183 Firmware Revision History Using this Guide IntroductionION 7500 and ION 7600 Meters Introduction ION meter in an Enterprise Energy Management System Data Display and Analysis ToolsFront Panel WebMeter Embedded Web Server FeatureMeterM@il Internal E-Mail Server Feature XML CompatibilityDigital and Analog I/O Options ION Setup SoftwareCommunications Protocols Digital InputsMeter is Factory-Configured and Ready to Operate Analog Inputs and Analog OutputsFirmware Revision History V203 AprBefore You Can Use this Guide Using this GuideGetting More Information Technical Notes ION Enterprise Administrator GuideOnline ION Enterprise Help Application NotesConfiguring the Meter with the Front Panel Displaying Data with the Front PanelNavigation Buttons Using the Front Panel Buttons to Display DataDisplaying Data with the Front Panel SoftkeysBacklight Operation and Display Contrast Display Screen TypesFront Panel LEDs Status BarNameplate Displays Phasor Diagram DisplaysEvent Log Displays Histogram DisplaysTrend Bar Graph Displays Trend DisplaysDefault Front Panel Display Screens Screens Shown in Display CycleAdditional Data Display Screens Events Event Log Phasors PhasorsName Plt Name Plate Info Setpoint Setpoint StatusEN50160 Data and Statistics Displays ION 7600 only Trending Display Screens in the ION Configuring the Meter with the Front Panel Front Panel’s Setup MenuSetup Mode Timeout Using the Front Panel Buttons for ConfigurationPasswords Confirming Configuration ChangesBasic Setup Menu Sub-Menu Register Default DescriptionSliding Window Demand Rolling Block Settings Main Setup MenuDemand Setup Menu Sliding Window sub-menu contains the following settingsDemand Options sub-menu contains the following setting Thermal Demand SettingsThermal sub-menu contains the following settings Demand OptionsConfiguring Network Settings with BootP Network SetupFollowing settings can be configured in this option Setting Description DefaultConfiguring Network Settings Through the Front Panel 89.123.40COM Port Setting Options Default Serial Communications SetupInternal Modem Setup Swell Limit PQ Power Quality SetupSag Limit Change CriteriaGeneral Format sub-menu contains the following settings Format Setup MenuNumeric Format sub-menu contains the following settings Numeric FormatClock Setup Display Setup MenuTime Setup Menu Set Meter Time Use this item to set the meter’s display to local timeThis sub-menu contains the following default resets Meter ResetsFactory Resets Peak dmd rsetEN50160 Reset ION 7600 only Security SetupUser Resets Web Config PasswordEnabled External Pulse Module #6 Creating a Front Panel ResetCustom Front Panel Displays Maximum ModuleTo access the External Pulse modules #4 or #6 using Designer Using The Front Panel Default Meter Functionality Setup Function Default Register Default Meter FunctionalityBasic Setup Communications Port Setup Register Function Default Communications SetupModule Name Settings Communications modules control the following channelsModem Initialization String Communications ProtocolsChanging the Log Depths Data Logging SetupDefault Logging Capacity Log name Depth IntervalRevenue Log Default Logging ConfigurationChanging the Frequency of Logging Parameter DescriptionHarmonics Logging Historic Data LoggingLoss Log Time-of-Use Logging ION Enterprise ReportingEN50160 Compliance Logging ION 7600 only Sag/Swell and Transient LoggingMeter logs the following ION output register values Calibration Pulser Module Settings Energy Pulsing SetupPulser Module Settings Setup Register Function Default Power Quality ConfigurationSag/Swell Module Settings Transient Module Settings ION 7600 only EN50160 Settings ION 7600 onlyRelative Setpoint Module Settings Setpoint ConfigurationFine Tuning Over Condition Monitoring To a varying valueNumber of seconds since 000000 UTC on Jan 1 Meter Clock ConfigurationOn using the meter’s time synchronization functions Scroll Module Settings Display SetupDisplay Options Module Settings Display Module SettingsThermal Demand Module Settings Demand SetupSliding Window Demand Module Settings Changing the Parameters that are DisplayedTime Of Use Module Settings Time of Use ConfigurationSeasonal Settings Manager in Designer from the Options menu Setup Register FunctionCreating a New Time Of Use Schedule Setup Register Description How to TAG Your MeterFactory Module Settings Factory InformationCommunications Protocol Configuration Third Party ProtocolsChanging the Modbus Configuration Using the Modbus RTU ProtocolFactory Modbus Configuration Modbus Slave Module Settings Modbus Slave Module Parameter Mapping Default Meter Functionality Refer to Appendix a for more Default Meter Functionality Default Meter Functionality Default Meter Functionality Default Meter Functionality Importing Data using Modbus RTU Using the Modbus/TCP Protocol Modbus TCP CommunicationsVln a Using the DNP 3.00 ProtocolFactory DNP 3.00 Configuration ION 7500 / ION 7600 User’s GuideUsing the DNP 3.00 Protocol Changing the DNP Configuration DNP Slave Export Module Settings Setup Register Setting Function DNP Options Module SettingsImporting Data using DNP Click OK on the confirmation dialog box Restoring the Factory ConfigurationTo restore the factory configuration Default Meter Functionality Using ION Software ION Enterprise Software Software SecurityION Enterprise ION Management Console ServersDialout Modems SitesDevices Connection SchedulesConfiguring Communications Adding a new Server, Site, Device or Dialout ModemConfiguring Communications ION 7500 / ION 7600 User’s Guide Displaying Data with Vista Generating a network diagram in VistaION Enterprise Vista Displaying Data if the Software is Not Fully Configured Vista Diagram Elements Summary of Data Provided in Vista Historic Data Logging EnablePower Quality Volts/AmpsLong-Term Harmonics Min/Max Measurements Instantaneous PowerHarmonics Trending EN50160 Measurements ION 7600 onlyDemand Max and Demand Min Setup and ControlsEnergy & Demand by Quadrant Loss CompensationOver kW Sliding Window Demand Monitoring Per Phase Over Current MonitoringSetpoints TOU- Peak Demand Details Voltage Unbalance MonitoringTime-of-Use Tables InputsCustomizing the Vista Interface Revenue Test ModeRevenue Test Mode Values Analog Inputs/OutputsDiagram Objects in a User Diagram Custom Appearance of a User DiagramION Enterprise Designer Basics of ION ArchitectureION Modules Module Linking Restrictions‘NOT AVAILABLE’ Value ION RegistersSequence of ION Module Execution Fixed Module Links ION Configuration Changes and Module SecurityCore Modules Persistent ModulesDesigner’s Main Configuration Screen To view real-time data of output registers Changing Setup Registers with DesignerViewing Real-time Data in Designer To configure ION module setup registers with Designer Customizing Frameworks in Designer Linking Modules Creating New ModulesDeleting Modules Follow these steps to create an ION module in the meterFollow the steps below to link modules on the meter Deleting the Link at a Module’s Input Editing Existing FrameworksChecking an Output Register’s Owner Replacing a LinkPre-configured Reports ION Enterprise ReporterLoad Profile Power QualityEnergy and Demand EN50160Generating the Report Report Creation and GenerationCreating a Report Changing Which Days are Holidays Creating a Time of Use ScheduleAdding a Shoulder Period ION Setup Software Sites, Groups, and Meters Adding a Site, Group or MeterConfiguring Communications ION 7500 / ION 7600 User’s Guide Basic Meter Configuration Changing a setup registerDisplaying Data with ION Setup Displaying real-time dataDisplaying diagnostics data Using ION Software Digital and Analog I/O Time Synchronization Meter SecurityCommunications COM Port Available Connections Standard/OptionMeter Connections RS-232 ConnectionsComputer Connections External Modem ConnectionsStraight-Line Topology General Bus Wiring ConsiderationsRS-485 Connections Loop TopologyEthernet Connections RS-485 Connection Methods to AvoidConfiguring the Ethernet Module via Designer Meter Setup for Ethernet CommunicationsConfiguring the Ethernet Module through the Front Panel Configuring the Ethernet Module in DesignerEtherGate Protocol ModemInit Setup Register Internal Modem ConnectionsProblem Add to Modem Initialization String Modem Initialization StringsConfiguring the Comm 3 Communications Module in Designer Configuring the Comm 3 Module through the Front PanelConfiguring the Comm 3 Module via Designer ModemGate Protocol Workstation with ION Enterprise and modemInfrared Port Connections Internet Connectivity ION WebMeter FeatureION MeterM@il Feature WebMeter and MeterMailWebReach Telnet and HyperterminalDigital and Analog I/O Specifying a Port in an ION ModuleStandard Input Port Names Description Standard Output Port Names DescriptionOptional Output Port Names Description Optional Input Port Names DescriptionUsing the Onboard Digital Outputs Output ModulesCalibration Pulsing Relay DO4 KWh Pulse -LED Alarm LEDEnergy Pulsing with LEDs Using the Onboard Digital Inputs Settings in the Digital Input modules are as followsAnalog Inputs Analog OutputsTime Synchronization Enabling or Customizing Time SynchronizationStandard Meter Security Entering the Password through the Front PanelMeter Security Your revenue meter can be protected by anti-tamper sealingChanging the Meter Password Disabling and enabling password securityChanging the Parameters that are Logged Data and Event LoggingData Logging Changing Waveform RecordingEvent Group Description Priority Number Event LoggingION Event Priority Groups Logging and Recording Capacity External ION EventsLogging Configurations for ION 7500 Revenue Applications Log Depth IntervalAlerting ION Software via the Alarm Server AlertingRemote Site Event Notification Configuring the Alarm ServerAlarm Server Command Line Arguments Server or LANAlerting via an Alphanumeric Pager Alerting via a Numeric Pager Alerting via Email Calculating Power Availability Number of Nines Hardware Reference + N Standard ModelRear View of Meter + 30 V maxEnvironmental Condition Acceptable Range General SpecificationsEnvironmental Conditions Basic Model Front View Unit DimensionsBasic Model Rear View Basic Model Side ViewCommunications Specifications RJ11RS-232 Connections COM1 PortLEDs Connections Specifications are as followsRS-485 Connections Terminal connections on the meter are marked as followsInternal Modem COM2 PortCOM3 Port RJ11Ethernet Port Specifications for the optical port are as followsSpecifications for the Ethernet ports are as follows Optical InfraredIP Service Ports Protocol TCP/IP PortSpecifications AI1Internal Excitation Additional External Excitation Optional Specification Standard I/0Mechanical Relay Outputs RX1 RX2 RX2 RX3 Operational Block DiagramSolid-State Relay Outputs I/O expansion card can be ordered with 4 analog outputs Analog OutputsMax Relays Wh pulsingSpecification MA Analog Inputs Analog InputsVoltage Inputs Electrical SpecificationsPower Supply Potential Transformers PTsSpecification 5A Option 1A Option Current InputsRetrofit Options Installation InstructionsInstallation Diagram Terminal CoverRemoving the Existing Communications Card Installing the New CardCommunications Card Final Steps Installing the I/O CardExpansion Card ION 7500 / ION 7600 User’s Guide Expansion Card Tran Model Front View Tran ModelEnvironmental Conditions Tran Model Side View Unit Dimensions ION 7500 / ION 7600 User’s Guide Technical Notes ION 7500 / ION 7600 User’s Guide To perform current probe basic setup Basic Setup is not requiredBasic Setup is required Calibration Menu and the KCTSTP/KCTRD CommandsTelnet and HyperTerminal Access Current Probe Basic SetupTo perform current probe basic setup Calibration Menu and Help Calibration Menu and the KCTSTP/KCTRD CommandsDescription of Kctstp and Kctrd Calibration Commands DescriptionExample PH CRead all current probe setup registers NoneScreen Messages Adding New Trend Display Modules Introduction ION Modules in the Display FrameworkDisplay Modules Display Options Module Scroll Modules Introduction ION Modules in the Display FrameworkScreen Types Max. # Display Description Source Inputs Display ModulesDisplay Modules for ION 8000 Series, ION ION 7600 Meters Screen Types Changing ION 7300 Series Display Module Default SettingsDisplay Modules for ION 7300 Series Meters Display Options Module Scroll ModulesModule Behavior in the ION 7300 Series Meters Display Framework OverviewModule Behavior in ION 8000 Series and ION ION 7600 Meters For the ION 8000 Series and ION 7500 / ION 7600 meters Changing Default Display FrameworksMaking a Framework Backup For the ION 7300 SeriesTo remove a data display screen Removing a Display ScreenAdding a New Display Screen To add a new display screen in DesignerBefore changing displayed parameters in an existing screen Changing Displayed Parameters using the Meter’s Front PanelChanging Displayed Parameters in an Existing Screen Changing displayed parameters in an existing screenCreating Custom Trend Bar Graphs ION 7500 / ION 7600 only Bar Graph Input Function AttributesPower Meter Module Trend Display Screen Selecting and navigating the Trend Display screenTrending Data Log Screen Use the ESC key to exit the Trend DisplayTo change the logging interval for Trend Display data Screen Message Description Screen MessagesAdding New Trend Display Modules Disk Simulator ION 8000 Series To create a Disk Simulator screenCustomized Display Framework To configure your custom display frameworkDisplaying Data from Other Meters Display Custom Front Panel Displays Technical Note Digital Input Module Analog Input ModuleDigital and Analog I/O Technical Note Meter Digital Analog Modbus Inputs Outputs Master ION SolutionsOnboard I/O for ION Meters Expander for ION 8000 Series Meters External I/O with Grayhill ProductsExpansion Boards for the ION Grayhill analog hardware module restrictions-power suppliesDigital Output Boards for ION 7300 Series Meters Expansion Boards for Meters with Modbus Master Capability Communications Considerations Power RequirementsSwitch Setting Parameters Description Maximum draw per channel for I/OConfiguring Digital and Analog I/O Digital Input Module Configuring Digital InputDigital Input Module Setup Registers Specifying a Debounce TimeDetailed Operation Pulse or KYZ Input Mode Digital Output Module Configuring Digital OutputDigital Output Module Setup Registers Detailed Operation Calibration Pulser Module Setup RegistersCalibration Pulser Module Normal State Pulse mode KYZ modeDetailed Module Operation Pulse WidthOverload State Pulse modeMaximum State Pulser Module Setup Registers Pulser ModuleConnecting Auxiliary Analog Inputs ION 7700 Meters Configuring Analog InputAnalog Input Module Setup Registers Analog Input Option Input Impedance Max Common Mode VoltageZero Scale Analog Output Module Configuring Analog OutputAnalog Output Module Setup Registers Analog Output Option Maximum LoadSetting Analog Zero and Full Scale Values 20 mA Considerations when scaling20 to To 20 mA1500 W 0mA 1000 W 4mA 20mA Assigning a port to a module Configuring ION Modules for Digital and Analog I/OConfiguring modules for digital or analog I/O Making a port available Energy Pulsing from ION Meters Introduction Viewing the MeterM@il Message Setting Up the Network for the MeterM@il FeatureConfiguring the Meter for MeterM@il Technology Email Alerts Email Data LogsION Software Administrator Network AdministratorSetting Up the Network for the MeterM@il Feature Recipient of the MeterM@il MessageHere is an example of an email alert Viewing the MeterM@il MessageEmail Alerts Email Data Logs XML Attachment Automatically Configuring Meter Network Settings BootP ServerSetting Up the Network for the MeterM@il Feature Smtp Connection Timeout Optional Setting Up the Meter for your Smtp Server Configuring the Meter for MeterM@il Technology‘Setting Up the Meter for the Smtp Server Click Send and saveConfiguring the MeterM@il Feature to Send Alerts Setting up the meter to send alertsConfiguring the MeterM@il Feature to Send Data Logs Additional ION Module Configurations Configuring the meter to send data logsMeterM@il Internal Email Server Feature Technical Note MeterM@il Technology in a Modbus Network Factory ModuleMeterM@il Internal Email Server Feature Technical Note Overview of Security ION Meter SecurityIcon Descriptions Overview of SecurityION Software Security ION Meter Security Standard AdvancedSupervisor Operator Controller User View Only Security Access LevelsION Enterprise Software Security Entering the software user name and password Creating or modifying ION Enterprise user accountsION Setup Software Security Creating or modifying ION Setup user accountsION Setup Software Security ION 7500 / ION 7600 User’s Guide Meter Password ION Meter SecurityConfiguring standard meter security in Designer Configuring standard meter security in ION Setup Advanced Meter Security ION 8000 Series Configuring advanced security using ION Enterprise Entering an advanced security user name and passwordEnter the appropriate password and click OK Configuring advanced security using ION Setup Configuring advanced users with ION SetupION 7500 / ION 7600 User’s Guide Service Function Device Security Access for ION ServicesLaunch ION Setup and connect to the appropriate meter Additional Revenue Metering Security Hardware Lock SecurityAnti-Tamper Seals Hardware Framework Default Web Pages Custom Web PagesUsing the Setup Page Setup Errors Viewing WebMeter Data on the Internet Configuring your Meter Web Browser UserViewing WebMeter Data on the Internet Default Web PagesViewing default web pages Custom Web Pages Creating custom web pagesViewing custom web pages For example http//10.1.50.42/webpage1.html Configuring your meter with the Setup Configuring your MeterUsing the Setup Undo Changes Setup Errors Configuring Meter Network Settings Automatic Configuration via a BootP ServerWebMeter Network Smtp Mail Server Address mandatory for MeterM@ilWebMeter Network ION 7500 / ION 7600 User’s Guide Enabling/Disabling Meter Web Browser Configuration Enabling/disabling web browser configuration of the meterEnabling/Disabling Meter Web Server Functionality Enabling/disabling web server functionality of the meterHardware Using WebMeter in a Modbus NetworkBelow is a typical application of the WebMeter feature FrameworkWeb Page Module Factory ModuleModbus Import Module Cellular Phone Compatibility 289 AT Commands for the Conexant ModemConexant Modems in ION Meters ION Meter Internal Modem Types ION meterMulti-Tech Modems in ION Meters Multi-Tech Internal Modem SettingsAT Commands for the Multi-Tech Modem International supportConfigures the modem for pulse non-touch-tone Register Unit Range Default Description RegistersConfiguration settings for certain types of connections Conexant Modems in ION Meters AT Commands for the Conexant ModemCommand Group Members Description AT+MS Commands Select Modulation Mod Modulation Possible Rates bpsCellular Phone Compatibility Changing the Internal Modem SettingsChanging the Local Modem Settings Description Increases disconnect time on loss of carrier AT command S10=100AT command B1 Description If rate drops to 1200, use Bell protocolDetailed Behavior Resetting and Pausing Power AvailabilityIntroduction Availability on the Meter Front Panel TerminologyFirmware Availability Features Comments VersionsAvailability Framework Release History Assumptions Availability on the Meter Front PanelSample Availability Framework Behaviors Blade Powered Sag/Swell Module ConfigurationPower Operating Range Supply 36S 35S Phase MeterResetting Availability with ION Setup Software Resetting and Pausing Power AvailabilityResetting Availability with Vista Resetting Availability through the Meter Front Panel ION 7500 / ION 7600 meters onlyPausing Availability Detailed Behavior Terminology Detailed Behavior ION 7500 / ION 7600 User’s Guide Default EN50160 Measurements EN50160 External ControlsDefault EN50160 Measurements Power FrequencyRegister Label Description Power Frequency Default MeasurementsSource Module Type Description Magnitude of Voltage Supply Voltage Magnitude Default Measurements Register Source Module Type DescriptionParameter Flicker Flicker Default Measurements Register Label Source Module Type DescriptionRegister Label Description Register Labels Voltage Dips Default MeasurementsSupply Voltage Dips ION 7500 / ION 7600 User’s GuideSupply Voltage Dips Register Label Current Observation Period Interruptions Default MeasurementsShort and Long Interruptions Register Label Previous Observation PeriodOvervoltages / Duration t 1s = t 1 min = 1 min Overvoltages Default MeasurementsTemporary Overvoltages Temporary OvervoltagesION 7500 / ION 7600 User’s Guide Register Label Module Type Description Unbalance Default MeasurementsSupply Voltage Unbalance Harmonic Voltage Odd Harmonics Not Multiples Order Threshold Even HarmonicsHarmonics Default Measurements Register LabelRegister Label Source Module Description Interharmonic Voltage Interharmonics Default Measurements Mains Signaling Voltage More details about this module Mains Signaling Evaluation Module SettingsMains Signaling Default Measurements EN50160 External Controls EN50160 ResetEN50160 Synchronization Mode & Synchronization Timing Enabling the EN50160 CalculationsEN50160 External Controls ION 7500 / ION 7600 User’s Guide Modbus Slave Devices Configuring the Modbus NetworkModbus Master Devices Configuring the Modbus Slave Devices Configuring the Modbus NetworkConnecting the Modbus Slave Devices Configuring the Modbus Master DevicePasting the Modbus Master Framework into the Meter Select EditCopy to framework Customizing the Modbus Master FrameworkMultiple Modbus Master Devices Select EditPaste from FrameworkControlling the Data Logging Capabilities Customizing your Vista DiagramCustomizing the Modbus Master Front Panel Display Modbus Import Module Configurations Output Register ModuleTelnet Menu Using TelnetUsing HyperTerminal Factory Terminal MenuType in the meter IP address in the Host Name box Using TelnetTo connect to the meter Telnet menu options are To access menusTelnet Menu Using HyperTerminal Factory Terminal Menu Factory Terminal menu options areFactory Terminal Menu ION 7500 / ION 7600 User’s Guide ION Meter as an Ethernet Gateway EtherGateEtherGate Serial EthernetAdd an EtherGate Site to Your ION Enterprise Network Install the Gateway Meter and Serial Network DevicesAdd the ION Gateway Meter to Your ION Enterprise Network New Ethernet GatewayEtherGate Checklist ION Meter as a ModemGate ModemGateGeneral network installation and basic setup ModemGateModemGate Checklist Modem SiteSite Add a Modem Site to an ION Enterprise NetworkAdd Meters to the Modem Site Configure the ION Gateway Meter for ModemGate ION Meter as a ModemGate Technical Note Changing Default Blackout Settings Diagnostics and Event LoggingDiagnostics Module Output Registers Event Logging ION Time Synchronization GPS Time SynchronizationTime Synchronization & Timekeeping Technical Note Type of Time Used for Synchronization Clock Module SettingsClock Source Used for Synchronization Communications Port Used for Synchronization Time Zone AdjustmentDaylight Savings Time Adjustment ModemTime Synchronization ION or GPS ION Time SynchronizationConfiguring for GPS Time Synchronization GPS Time SynchronizationSupported GPS Receivers GPS Receiver Comm Module Protocol Register SettingGPS Time Synchronization Format On Time Mark OTM ‘Protocol’ RegisterAscii Time String below left1 Explanation of GPSARBITER-VORNE Ascii Time StringAscii Time String Sohdddhhmmssqcrlf 11NNCRLFDiagnostics and Event Logging Diagnostics Module Output RegistersEvent Logging ION 7500 / ION 7600 User’s Guide Changing Default Blackout Settings Time-Synchronization BlackoutTimesyncBlackoutIntervalmins Default value 150 2 minutes 30 seconds in secondsTime-Synchronization Blackout Considerations TimesyncBlackoutDurationsecsDevice Upgrader Upgrading ION Device FirmwareChecking the Log Server before upgrading Device UpgraderBefore You Upgrade Ensuring the Log Server is caught upModifying the transmit delay for Ethernet devices Configuring device transmit delayUpgrading Your ION Devices Laptop computer considerationsDownloads Upgrading Your ION Devices ION 7500 / ION 7600 User’s Guide Numerics Index Index IP service ports 168 IrDA Passwords 32, 44, 147, 255 default XML 15, 236 Page 70000-0176-01