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E-AC Drive Hardware Installation Guide Chapter 1 – Introduction

Contents

Main North America and Asia: Europe (non-German speaking): Germany, Austria, Switzerland: Technical Assistance User Information !! WARNING Table of Contents Page Page E-AC Drive Hardware Installation Guide Chapter 1 Introduction E-AC D Controller Motor E-AC Drive System Components Block Diagram of E-AC Drive System COMPUMOTOR FAMILY OF PRODUCTS Page Installation W HAT Y OU S HOULD H ( P I NSTALLATION O I NSTALLATION P Component Locations MOTOR N A + A - B + B - DIP Switches AUTOMATIC TEST Automatic Test Setup 1. SET DIP SWITCHES FOR Motor Current 2. S ET DIP S 3. C 4. CONNECT AC POWER Properly secure the motor. Do not attach a load to the motor shaft. 5. O Your E-AC Drive should now be running in the automatic test mode. 6. STOP THE AUTOMATIC TEST I 1 SELECT A MOTOR Speed/Torque curves, specifications, and motor dimensions for Compumotor motors are shown below. S PEED /T ORQUE C M OTOR S OS Motors Size 23 Frame Parameters Units OS2HB OS21B OS22B Bearings Information VS Motors M OTOR D Dimensions in inches (mm) VS Motors Frame Size 17 Dimensions C 2.44 (62.0) Page 2 C ONNECT THE MOTOR TO THE D RIVE W G ROUND THE MOTOR C P CONNECTING THE MOTOR: SERIES WIRING Motor Connector Wired for SERIES Motor Current C ONNECTING THE MOTOR: P ARALLEL W For parallel motor current, connect a Compumotor motor as shown in the following diagram. Shield PM Compumotor Motor 3 S ET DIP S Quick Test off Anti-Resonance 8 D RIVE R W A UTOMATIC T A UTOMATIC S A NTI -R ESONANCE D 4 C ONNECT A C ONTROLLER I NPUTS & O Step Reset Fault+ (C) Shutdown D IRECTION I S HUTDOWN I FAULT OUTPUT RESET INPUT 5 M OUNT THE D Dimensions E-AC Drive ENVIRONMENTAL CONSIDERATIONS T EMPERATURE S F AN C PANEL LAYOUT Panel Layout Dimensions 6 MOUNT THE MOTOR M OTOR T EMPERATURE & C M OTOR M E XTENDING MOTOR C 7 C ONNECT THE MOTOR TO THE LOAD C Misalignment Condition S INGLE -F LEX C DOUBLE-FLEX COUPLING RIGID COUPLING 8 C ONNECT AC P A PPLY P AC Input Connections P EAK P OWER R 9 T EST THE I TEST PROCEDURE Troubleshooting E-AC Drive Hardware Installation Guide Chapter 3 Troubleshooting TROUBLESHOOTING BASICS DIAGNOSTIC LEDS PROTECTIVE CIRCUITS OVERTEMPERATURE PROTECTION Chapter 3 Troubleshooting A UTOMATIC T A NTI -R ESONANCE D TECHNICAL SUPPORT E-AC Drive Hardware Installation Guide Chapter 3 Troubleshooting PRODUCT RETURN PROCEDURE Page E-AC Drive Hardware Installation Guide Appendix A Non-Compumotor Motors U SING N ON -C OMPUMOTOR M W IRING C 4-L EAD M 6-L EAD M Appendix A Non-Compumotor Motors PM 8-Lead Motor Labeling the Leads E-AC Drive Hardware Installation Guide Appendix A Non-Compumotor Motors TERMINAL CONNECTIONS Center Tap Parallel 4-Lead Motor 6-Lead Motor 8-Lead Motor Series 8-Lead Motor S 4-L EAD M 6-L EAD M 8-L EAD M Page B Regulatory Agencies Installation Instructions Additional Steps to Ensure Compliance EMC Electromagnetic Compatibility Directive 89/336/EEC EMC Cabling Installation Guidelines Cabinet Mounting Drive Mounting Cable Routing Cable Shielding Enclosure Mounting the E-AC Drive Panel Mounting the E-AC Drive System Installation Page Index Symbols A B C D N O P Q R