Electrical Box Wiring | Southbend SB1053 manual

For Machines Mfg. Since 3/11

E L E C T R I C A L

16-Speed Gearhead Lathe

Electrical Box Wiring

L3

Ground

L2

L1

98

3

3 3

8

3

5

3 3

12

13

A1

A2

Page

L1

L3

L1

L2

L3

L1

L2

A1

L3

A2

5

5

L2

L2

L3

L1

L2

L3

L1

L2

L3

13

L1

12

L1

L3

6

7

Lamp,

1

L1

3

C16 01

21

NC

1

L1

3

C16 01

NC

SWITCH

1

L1

3

C09400

7

L4

1

L1

3

C09400

7

L4

L2

5

L3

L2

5 L3 21

MASTER POWER

L2

5

L3

L2

5 L3

CONTACTOR

CONTACTOR

CONTACTOR

CONTACTOR

Work

Allen Bradley

Allen Bradley

Allen Bradley

Allen Bradley

Class 10A

Spindle Motor

10

L1

L2

L3

4

10

11

2

T1

4

T2

6

T3

22

NO

2

T1

4

T2

6 T3

22

NO

2

T1

4

T2

6

T3

8 T4

2

T1

4

T2

6 T3

8

T4

11

To

AB 193-T

Contactors

AB 193-T 0.4

Pump Motor

Trip

21

Trip 0.35

SB1053:

5

0.3

Contactors &

.

98

Test

19 17.5

C2301

Test

0.25

Overload Relay

SB1054F &

Page

2

T1

4

T2

6

T3

SB1055F:

2

T1

4

T2

NC

T3

Spindle Motor

6

97

NO

98

95

3 NC

96

3

C1601

97

NO

98

95

3

96

3

3

Switch,

R1

S1

T1

Overload Relay

U1

V1

W1

AMP

SB1053

Safety

25

O/L Relay

23

21

Amp Range

Guard

220V for SB1053 Only

Chuck

L1

L2

L3

L1

Spindle/Pump

L3

L1

440V for SB1054F &

SB1053:

SB1055F

Motor Circuit

Breakers

TIME

0 220 380 400 415 440

1

3

5

1

To

1492SP

1492SP

1492SP

1492SP D6-6A

D25-25A

DELAY

TRANSFORMER

FUSE

Suenn Liang

SB1055F:

X

X

X

X

SB1054F & 4A 250V

SP-TBSW

2

4

6

2

D20-20A

0

24

0

220

L1

L2

L3

L1

Transformer

Circuit

3

Breaker

0

FAST ACTING FUSE

500MA 250V

R1

S1

T1

U1

V1

W1

0

3

3

4

5

6

7

8

Ground

R1

S1

T1

U1

V1

W1

A1

0

1

2

3

4

5

6

7

8

R1

S1

T1

U1

V1 W1

A1

0 0 1 1 2 2 3 3 4 4

5

6 6

7

8

A1

7

R1

T1

U1

A1

6

2

4

5

S1

2 3 6

8

V1

0

1

4

W1

To Motor

To Coolant

To End Gear

To Brake

To Control

To Spindle

Switch,

Pump Motor,

Cover Safety

Pedal Safety

Panel,

ON/OFF

Page 96

Page 95

Switch, Page

Switch, Page

Page 97

Switches,

To Power Connection, Page 98

98

98

Page 97

-93-

Image 95

Southbend SB1053 owner manual Electrical Box Wiring

Contents

Speed Gearhead Lathe Manual Feedback UpdatesCustomer Service Scope of Manual Table of Contents Accessories Capabilities FeaturesAbout This Machine Foreword General identification Model SB1054F shown General Identiﬁcation Controls Components Spindle Speed Levers & Chart Master Power SwitchTwo-Speed Motor Switch Chart Quick-Change Gearbox Controls Feed ControlsControl Panel Carriage controls Carriage Controls Foot Brake Tailstock Controls Model SB1053, SB1054F, SB1055F Product Speciﬁcations Main Motor Tailstock Information Construction Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Circuit Requirements Power Supply RequirementsAvailability Full-Load Current Rating 440V Operation Grounding Requirements220V Operation Main Inventory 1 Figure Qty Installed & Not Shown QtyUnpacking Inventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving Leveling Leveling & Mounting Bolting to Concrete Floors AssemblyLubricating Lathe Adding Coolant Power Connection Supply Connecting Power Neutral Test RunTo test run your machine Spindle speed set to 40 RPM Lever at Master power switch turned on E P a R a T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be veriﬁed Spindle Break-In Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices To install the chuck Chuck Installation To remove the chuck Chuck RemovalRegistration Marks To mount a workpiece on the 4-jaw chuck Scroll Chuck ClampingJaw Chuck Mounting Workpiece Jaw tightening sequence Faceplate To mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning Tailstock To install tooling in the tailstock Installing Tooling To offset the tailstock Offsetting TailstockRemoving Tooling Tools Needed Qty To align the tailstock offset to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Dead Centers Centers Mounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from Spindle Mounting Workpiece Between Centers Removing Center from Tailstock Steady Rest To install and use the steady rest Carriage & Compound Rest Locks Follow Rest Tool Needed Qty Installing ToolCompound Rest Four-Way Tool Post Top View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Center To set the micrometer stop Adjustable Feed StopMicrometer Stop Spindle Speed Manual Feed Example 1 Spindle Speed of 40 RPM Setting Spindle SpeedConﬁguration Examples Example 2 Spindle Speed of 1250 RPM Power Feed Feed direction lever in the neutral position Power Feed Controls Example Power Feed Rate of 0.18mm/rev Setting Feed Rate Standard End Gear Conﬁguration End Gears Tools Needed Qty Alternate ConﬁgurationConﬁguring End Gears To conﬁgure the end gears Example Metric Thread Width of 2.5mm Setting Threading ControlsThreading Controls Feed Control Lever Disengaged Halfnut Apron ControlsThread Dial Odd Numbered TPI Thread Dial ChartTPI Divisible By Even TPI Not Divisible By 27⁄8 TPI Chip Drawer⁄4 or 3⁄4 Fractional TPI To use the coolant system on your lathe Coolant System SB1243-MT#4 Long-Nose High-Performance Live Center AccessoriesSB1268-Collect Attachment SB1239-MT#4 High Performance Live Center SB1251-Heavy-Duty Oak Tool Chest SB1247-MT#4 Bull Nose CenterSB1269-Taper Attachment Maintenance Schedule Annual Service Headstock Lubrication Checking Oil Level Quick-Change GearboxApron Draining Oil Location of apron fill cap One-Shot Oiler Leadscrew End Bearing LeadscrewBall Oilers & Oil Cup Lubricating End GearsHandling & Care Hazards Coolant System Service To change the coolant Adding FluidChanging Coolant Items Needed Qty To prepare the lathe for short-term storage up to one year Machine Storage Compound Rest Backlash Adjustment To remove leadscrew end play Leadscrew End Play AdjustmentCross Slide Front saddle gib adjustment screw Gib Adjustment To adjust the half nut Half Nut Adjustment To adjust the clutch release point Feed Rod Clutch Adjustment Pulley Deflection To adjust the V-beltsBelts To adjust the brake and brake switch Brake & Switch 2mm Leadscrew Shear Pin Replacement To replace the shear pin Shear pin access Replace the clutch front and side covers Gap Removal Gap Insert Removal & InstallationGap Installation TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Wiring Diagram Color KEY Electrical Safety Instructions To correct wiring that is out of phase Correcting Phase Polarity Wiring Wiring Overview Component location index Component Location Index Electrical Box Wiring Electrical box Electrical Box Spindle Motor Coolant Pump Wiring Speed motor switch Speed Motor Switch Spindle ON/OFF Switches Control Panel Wiring Additional com ponent Additional Component Wiring Headstock R T 111 110 107 109 108 105 104 103 102 Description Headstock Parts List 104 Gearbox 106 Gearbox Parts List 108 Apron 110 Apron Parts List 505 514 513 504 503 502 501 Spindle Motor Assembly Pivot ARM Captive PIN Spindle Motor Assembly Parts List Saddle & Cross Slide KZlZYgdb7ZcZVi Saddle & Cross Slide Parts List Compound Slide & Tool Post Bed & Shafts Description Bed & Shafts Parts List Cabinet Stands & Panels 122 Description Cabinet Stands & Panels Parts List 1101A 1102 Alignment Block Tailstock Parts List Thread Dial Micrometer Stop Steady Rest Follow Rest 1611 1612 1613 1614 Electrical 1702 1823 1804 1811 18081806 18071805 1809 Front Machine Labels 1818 Rear & Side Machine LabelsPage Warranty Southbendlathe.com