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Southbend
SB1053
Cabinet Stands & Panels 2
1
124
136
136
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136 pages, 10.86 Mb
-122-
For Machines Mfg. Since 3/11
16-Speed Gearhead Lathe
PARTS
Cabinet Stands & Panels 2
For Model SB1055F
For Models
SB1053 & SB1054F
1003
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1054
1055
1054
1011
1013
1018
1053
Contents
Main
Customer Service
Updates
Scope of Manual
Manual Feedback
Table of Contents
Page
About This Machine
Foreword
Features
Capabilities
General Identication
Controls & Components
Two-Speed Motor Switch
Master Power Switch
Spindle Speed Levers & Chart
Feed Controls
Control Panel
Quick-Change Gearbox Controls
Carriage Controls
Foot Brake
Tailstock Controls
For Machines Mfg. Since 3/11 16-Speed Gearhead Lathe
-9-
MODEL SB1053, SB1054F, SB1055F 16 SPEED GEARHEAD LATHES
Product Specications
Product Dimensions
Shipping Dimensions
Electrical
-10-
16-Speed Gearhead Lathe INTRODUCTION
Main Motor
Coolant Motor
Operation Information
-11-
Headstock Information
Tailstock Information
Threading Information
Dimensions
-12-
16-Speed Gearhead Lathe INTRODUCTION
Construction
Other
Understanding Risks of Machinery
Basic Machine Safety
Page
Additional Metal Lathe Safety
Chuck Safety
Preparation Overview Things You'll Need
The typical preparation process is as follows:
Power Supply Requirements
Availability
Full-Load Current Rating
Circuit Requirements
Model SB1053
Grounding Requirements
440V Operation
220V Operation
Unpacking
Inventory
Main Inventory 1: (Figure 13) Qty
Tool Box Inventory: (Figure 14) Qty
Installed & Not Shown Qty
Cleaning & Protecting
B
Min. 30"
C
D
Location
Lifting & Moving
Leveling & Mounting
Leveling
Assembly
Lubricating Lathe
Bolting to Concrete Floors
Power Connection
Adding Coolant
Model SB1053
Model SB1054F & SB1055F
L3 L2
Connecting Power
Test Run
Page
Page
Page
Spindle Break-In
Recommended Adjustments
To perform the spindle break-in:
Operation Overview
Chuck & Faceplate Mounting
Installation & Removal Devices
Chuck Installation
To install the chuck:
Chuck Removal
Registration Marks
To remove the chuck:
Scroll Chuck Clamping
4-Jaw Chuck
Mounting Workpiece
Faceplate
To mount a non-concentric workpiece to the faceplate:
Tailstock
Positioning Tailstock
Using Quill
Installing Tooling
To install tooling in the tailstock:
Removing Tooling
Offsetting Tailstock
To offset the tailstock:
Aligning Tailstock to Spindle Centerline
Centers
Dead Centers
Live Centers
Mounting Dead Center in Spindle
Mounting Center in Tailstock
Removing Center from Spindle
To mount a center in the tailstock:
Removing Center from Tailstock
Mounting Workpiece Between Centers
Steady Rest
!
Follow Rest
Carriage & Compound Rest Locks
Tool Needed Qty
Compound Rest
Installing Tool
Tool Needed Qty
To load the tool post:
Four-Way Tool Post
Aligning Cutting Tool with Spindle Centerline
To align the cutting tool with the tailstock center:
Adjustable Feed Stop
Micrometer Stop
Manual Feed
Carriage Handwheel
Cross Slide Handwheel
Compound Rest Handwheel
Spindle Speed
Setting Spindle Speed
Conguration Examples
Example 1: Spindle Speed of 40 RPM
Example 2: Spindle Speed of 1250 RPM
Power Feed
Power Feed Controls
Setting Feed Rate
Example: Power Feed Rate of 0.18mm/rev
mm in.
Standard End Gear Conguration
End Gears
Alternate Conguration
Conguring End Gears
To congure the end gears:
Setting Threading Controls
Example: Metric Thread Width of 2.5mm
Threading Controls
Thread Dial
Apron Controls
Thread Dial Chart
Chip Drawer
To use the coolant system on your lathe:
Coolant System
ACCESSORIES
Accessories
Page
!
Maintenance Schedule
Cleaning & Protecting
-66-
16-Speed Gearhead Lathe MAINTENANCE
South Bend Lathe Co.
Maintenance Chart
Lubrication
Headstock
Checking Oil Level
Changing Oil
To change the headstock oil:
Quick-Change Gearbox
Checking Oil Level
Draining Oil
Apron
One-Shot Oiler
Draining Oil
Leadscrew
Ball Oilers & Oil Cup
Leadscrew End Bearing
End Gears
Coolant System Service
Hazards
To change the coolant:
Adding Fluid
Changing Coolant
Items Needed: Qty
Machine Storage
Backlash Adjustment
Compound Rest
Cross Slide
Leadscrew End Play Adjustment
Gib Adjustment
Half Nut Adjustment
Tool Needed: Qty
Feed Rod Clutch Adjustment
To adjust the clutch release point:
V-Belts
To adjust the V-belts:
Brake & Switch
Leadscrew Shear Pin Replacement
To replace the shear pin:
Page
Gap Insert Removal & Installation
Gap Removal
Gap Installation
-86-
-87-
-88-
16-Speed Gearhead Lathe TROUBLESHOOTING
Electrical Safety Instructions
WIRING DIAGRAM COLOR KEY
NOTICE:
Correcting Phase Polarity Wiring
To correct wiring that is out of phase:
-91-
Wiring Overview
-92-
Component Location Index
-93-
box1
220V for SB1053 Only
To Power Connection, Page 98
Electrical Box Wiring
To Work Lamp, Page 98
To Chuck Guard Safety Switch, Page 98
Electrical Box
-94-
Spindle Motor
-95-
CUTTING FLUID PUMP MOTOR
Coolant Pump Wiring
-96-
2-Speed Motor Switch
-97-
Control Panel Wiring
7
NO
NC
COMMON
Additional Component Wiring
Power Connection
SWITCH (as recommended)
Headstock 1
-100-
Headstock 2
-101-
Headstock 3
-102-
Headstock 4
-103-
Headstock Parts List
-104-
Gearbox 1
-105-
-106-
Gearbox 2
-107-
Gearbox Parts List
-108-
Gearbox Parts List
-109-
Apron 1
-110-
Apron 2
-111-
Apron Parts List
-112-
End Gears
-113-
Spindle Motor Assembly
-114-
Spindle Motor Assembly Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-115-
Saddle & Cross Slide 1
-116-
Saddle & Cross Slide 2
K^ZlZY[gdb7ZcZVi]
-117-
Saddle & Cross Slide Parts List
-118-
Compound Slide & Tool Post
-119-
Bed & Shafts
-120 -
Bed & Shafts Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-121-
Cabinet Stands & Panels 1
-122-
Cabinet Stands & Panels 2
-123-
Cabinet Stands & Panels Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-124-
Tailstock
-125-
Tailstock Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-126 -
Thread Dial
Micrometer Stop
-127-
Steady Rest
Follow Rest
-128 -
Electrical
-129 -
Accessories
-130-
Front Machine Labels
Rear & Side Machine Labels
Page
WARRANTY
Warranty