Purpose and Scope of Manual | Toshiba G9000 instruction

Purpose and Scope of Manual

This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product. This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent.

TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication.

TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION.

© Copyright 2013 TOSHIBA INTERNATIONAL CORPORATION.

All rights reserved.

Printed in Japan

Contacting TOSHIBA Customer Support Center

The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System problem that you may experience or to provide application information.

The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free number in USA is (855) 803-7087.

You may contact TOSHIBA by writing to:

TOSHIBA INTERNATIONAL CORPORATION. INDUSTRIAL DIVISION

13131 West Little York Rd.

Houston, TX 77041-9990 Attn: UPS Product Manager

G9000 Installation and Operation Manual

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Toshiba G9000 operation manual Purpose and Scope of Manual

Contents

Document 4GBA0012 Rev. E January Page Document No GBA0012 Rev. E January Page Uninterruptible Power System Important Notice Purpose and Scope of Manual Table of Contents List of Tables List of Figures Power wire connections parallel system configuration How to use this Manual Important Safety Instructions Safety Precautions UPS Installation Environment Environment standard Capacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a General Definitions Operation Overview CB3 Mccb Single Line Diagram Battery Operation Page 1 UPS Parts Location 80,100kVA UPS cabinet Front View UPS Parts Location 300kVA Door Backside Main CabinetUPS cabinet Front Inside View 4 UPS Parts Location 500kVA UPS cabinet Front View Backside of Left Door Item 10 Grounding bar is not shown in .4.5. Refer to Figure Reset switch Button Test switch 12. SW5 13. SW6 1 Parallel I/F PCB IFAU-08 80-225kVA CN96 CN95 CN94 External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 board Description of Figures 1.4.1-5 toLCD Touch Panel Monitor Display Refer to Figures 3.7.1 to 3.7.4 for details 15 L S/W switch for Service Personnel onlyExternal contact signal terminal block AC input, AC output, DC input terminal Specifications 80kVA / 72kW 480V UPS Width Depth Height Net Weight TypicalWidth Depth Height Gross Weight Lbs KVA Lbs Heating KVA Knockout KBTU/h A Detail of Specifications AC Input Operating Temperature Cooling Phase I 80-225kVA Phase II 300-750kVA Rating of Contactors, Breakers and Fuses Output Capacity of Equipment Number Application Operator Controls and Indicators LED Display Battery operation Battery OP. orangeEPO Button Emergency Power Off button Load on inverter Load on Inverter green Liquid Crystal Display MenuStartup/Shutdown Guidance Figures 2.3.1 to 2 Startup guidance 2 Output values 1 Log menu Input Power Failure Fault Indication Message OUT8 Total Alarm Triggers on any alarm including faults External Signal Terminal BlockSummary Alarm Triggers on fault alarm only TN2 Battery Breaker Panel TN1 Terminals 11 to 12 Battery Low Voltage contact OUT5 Output Contacts for external alarm annunciationTerminals 7 to 8 Battery Operation contact OUT3 Terminals 3 to 4 Load on Bypass contact OUT1 Input Contacts for remote access of UPS 12 Remote Start Contact Connections Used to perform a remote UPS Emergency Power Off EPO Terminals 11 to 12 Battery Temp. High contact input IN3Terminals 13 to 14 Power Demand Command contact input IN4 Terminals 9 to 10 Remote Inverter Stop input terminal IN2 13.1 Configuration of the RemotEyeII Overview 80-225kVA RemotEyeII Introduction SW1 Cable2 Cable3 Provided Back of the front door Main cabinet RemotEyeIIDPAU-81 PSAU-60 Back of the front left door Main cabinet Provided PSAU-60 PS1 Cable1SW1 Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable Cable1 3BBA0083P001 15 PSAU-60 PCB PS1 Connector Definition Figure Installation Procedure Transportation and InstallationTransportation Installation Space requirement for routine maintenance UPS Capacity DC Voltage External Battery SupplyProcedure for Cable Connections KVA Rating Current Permitted a Required Page Recommended Cable Sizes Crimp Type Compression Lug UPS Terminal Designation Location of bus bars and terminal blocks Bottom Entry UPS moduleInput A40,B40,C40 Detailed Power Terminals UPS module 300kVA A50, B50, C50 Grounding Bar not shown 18.5 UPS module 500kVA AC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7 UPS module 750kVA BUS BAR Detail TOP View BUS BAR Detail TOP View BUS BAR Connection TOP View Alternate Landing Main Cabinet BUS BAR Connection DC Breaker for Battery CB2 Battery Bypass52S Converter CB1 /Charger Inverter 52CBreaker 52Ln *1 AC output UPS-1 UPS-1 ~~~~~ UPS-1 No.N UPS Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or ~~~~~ Operating Procedures Circuit protectors location Shut-down Procedure Operation Menu Bypass Operation Procedure UPS MMS Start-up Procedure LCD Screen MMS Operation Response to UPS Failure Battery Replace battery if its capacity is within this percentageUPS Component Parts Fault Codes Failure Code List Fault Code CB2 Open DC Unbalanced Overvoltage Engineer Inverter Call Service 52S Abnormal How to perform daily inspection Daily InspectionPage Consult latest edition of applicable National and local codes for possibleVariations 100 120 150 AT 3/0 27.6 x 32.8 x 855 136 13,463114 150 AT 3/0 94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil 160 192 250 AT Kcmil 300 kcmil 35.4 x 32.8 x 1160 144 17,821151 181 250 AT Kcmil 300 kcmil 149 @ 0.9 PF 372 400 AT Kcmil 225 271 350 AT Kcmil 2 x 250 kcmil 35.4 x 32.8 x 1230 152 25,060212 255 350 AT Kcmil 2 x 250 kcmil 210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil 300 361 500 AT 4/0 2 x 250 kcmil 51.2 x 32.7 x 1230 189 31,659312 376 500 AT 250 kcmil 2 x 300 kcmil 309 @ 1.0 PF 772 800 AT 400 kcmil 500 601 800 AT 300 kcmil 3 x 350 kcmil 70.9 x 32.7 x 3300 205 52.8 23.6 42.3521 626 800 AT 300 kcmil 3 x 350 kcmil 512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil 750 902 1200 a X350 kcmil 4 x 400 kcmil 90.6 x 32.7 x 4255 207 79,147781 939 1400 a 500 kcmil 776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmilPage Page Industrial Division