4-87
ENG
TRANSMISSION
NOTE:
NOTE:
2. Measure:
drive axle runout
(with a centering device and dial gauge 1)
Out of specification Replace the drive
axle.
Drive axle runout limit
0.06 mm
3. Check:
transmission gears
Blue discoloration/pitting/wear Replace
the defective gear(-s).
transmission gear dogs
Cracks/damage/rounded edges Replace
the defective gear(-s).
4. Check:
transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect Reassemble the transmission
axle assemblies.
When reassembling the main axle, press the
2nd pinion gear 1 onto it 2 as shown.
5. Check:
transmission gear movement
Rough movement Replace the defective
part(-s).
6. Check:
circlips
Damage/bends/looseness Replace.
EAS00426
INST ALLING THE SHIFT FORKS AND SHIFT
DRUM ASSEMBLY
1. Install:
shift drum aseembly 1
shift fork guide bars 2
shift fork “R” 3
shift fork “C” 4
shift fork “L” 5
The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: “R”, “C”, “L”.