Omron
CPM1A
operation manual
Troubleshooting
Specs
Characteristics
Install
Error messages
Device Circuit diagram
Input signal
Password
Fatal error Input indicators
Changing Timer, Counter SV
Page 1
Cat.No.
W317–E1–5
SYSMAC
CPM1A
Programmable Controllers
OPERATION MANUAL
Page 1
Page 2
Image 1
Page 1
Page 2
Contents
CPM1A
CPM1A Programmable Controllers
Omron
Omron Product References
Table of Contents
Appendices
About this Manual
Precautions
Safety Precautions
General Precautions
Intended Audience
Application Precautions
Operating Environment Precautions
Xiv
Application Precautions
Backup method Data
Applicable Directives
EC Directives
Concepts
Conformance to EC Directives
Xviii
Section
1 CPM1A Features
CPM1A Features and Functions
Section
NT Link Communications CompoBus/S I/O Link Units
Using the PT
Standard Peripheral Devices
Programming is Possible
CPU Units
2 I/O Terminal and IR Bit Allocation
Expansion I/O Units
Unit Relay output Transistor output Sink type Source type
3 CPM1A Functions
Control Corresponding IR word Setting range BCD
Set value Word Word 001 or later
PC model Input bits Response time
PC model Input bits Min. input pulse width
Mode Function
Pulse output single-phase output
CompoBus/S Slave Functions CPM1A-SRT21
Temperature Sensor Unit Functions
CPU Unit and Expansion I/O Unit Configuration
System Configuration
CPU Unit and Expansion Unit
CPM1A CPU Units
Unit Max. number Inputs Outputs Model Units
Expansion I/O Units
Expansion Units
Host Link Communications
Programmable Terminal
Connecting to a
Adapters and Cables
One-to-one PC Link Communications
Name Usage Model number
One-to-one NT Link Communications
Name Specifications
CompoBus/S I/O Link Connections
Peripheral Device Connections
Name Model number
Sysmac Support Software SYSMAC-CPT Support
Previous specifications New specifications Relevant pages
Revised Specifications
Unit Specifications and Components
General Specifications
Specifications
CPM1A-10CDR-j CPM1A-20CDR-j CPM1A-30CDR-j CPM1A-40CDR-j
Characteristics
Memory Backup
CPU Unit Input Specifications
3 I/O Specifications
Increment Mode 5 kHz Max
Specification
Expansion I/O Unit Input Specifications
Relay Output
CPU Unit and Expansion I/O Unit Output Specifications
Transistor Output Source Type
Transistor Output Sink Type
20EDT 8ET
10CDT1-D 20CDT1-D 30CDT1-D 40CDT1-D 20EDT1 8ET1
RS-232C Adapter Specifications
Communications Adapter Specifications
RS-422 Adapter Specifications
CPU Unit Components
Unit Components
CPM1A-10CDR-j/10CDT-D/10CDT1-D 10 I/O Terminals
CPM1A-40CDR-j/40CDT-D/40CDT1-D 40 I/O Terminals
Fatal error Input indicators
Indicator Status Meaning
CPU Unit Component Descriptions
Expansion I/O Unit with 20 I/O Terminals
Expansion I/O Unit Components
Expansion I/O Unit with 8 Input Terminals
Expansion I/O Unit with 8 Output Terminals
Analog I/O Unit Components
Temperature Sensor Unit Components
CPM1A-TS101/102
CPM1A-TS001/002
Set value Thermocouple Range C Range F
Set value Platinum resistance Range C Range F
CompoBus/S I/O Link Unit Components
Pins Function
RS-232C Adapter
Communications Adapter Components
RS-422 Adapter
Installation and Wiring
Power Supply Wiring
Design Precautions
Power Supply Voltage
4 CPM1A Power Interruptions
Installation Site Conditions
Selecting an Installation Site
Momentary Power Failure Detection
Automatic Restart
Overheating
Panel/Cabinet Installation
2 CPM1A Installation
Installing the CPM1A
1 CPM1A Orientation
Correct
DIN Track Installation
Installation
Connecting an Expansion I/O Unit
Removal
Section
General Precautions for Wiring
Wiring and Connections
Line Noise
Hanging Ducts
Floor Ducts
Ground Wiring
Conduits
Grounding
To 240-VAC Power Supply
Crimp Connectors
VDC Power Supply
Input Configuration
Input Wiring
CPM1A-8ED
Outputs
Input Wiring Example
Input Devices
Device Circuit diagram
Inductive Loads
Relay Output Wiring
Output Wiring
Output Configurations
CPM1A-8ER
Transistor Output Wiring Sink Type
CPM1A-8ET
CPM1A-40CDT1-D
Transistor Output Wiring Source Type
Output Short Protection
Polarity of Power Supply for the Load
Fuse Insertion
Inrush Current Considerations
Host Link Connections
Peripheral Device Connection
One-to-one Host Link Connection
One-to-N Host Link Connection
RDB SDB RDA SDA
One-to-one PC Link Connections
One-to-one NT Link Connections
C200HX/HG/HE PC
Using Peripheral Devices
2 CPM1A Restrictions and Precautions
SSS System Setup
Support Software Capabilities
Online Editing
Offline Operations
Copy
Group Name Description Go To
Fill
Print
PC Setup
File Time Chart
Group Name Description Utility Data Area Lists
Change
Online Operations
Offline and Online Operations
Compatible Programming Consoles
Using a Programming Console
CQM1-PRO01-E
C200H-PRO27-E
Buzzer Volume
Mode Switch
Different Keys
Contrast Control
Program Mode
Changing the CPM1A’s Mode with the Mode Switch
Monitor Mode
RUN Mode
Panel Installation
Connecting the Programming Console
Preparation for Operation
Entering the Password
Program Password Program BZ
Overview
Programming Console Operations
All Clear
Clearing Memory
Partial Clear
Buzzer Operation
Reading/Clearing Error Messages
Key Sequence
OFF
Entering or Editing Programs
Writing a Word Address
Writing Hexadecimal, BCD Constant
#FFF6
Writing an Unsigned Decimal Number
Writing a Word Address DM
Bit Operand Search
Instruction Search
Insertion
Inserting and Deleting Instructions
00207INSERT END Not
Deletion
Delete END
Checking the Program
00178CIRCUIT ERR
Corrected Program
Bit Monitor
11 Bit, Digit, Word Monitor
Cont
Word Monitor
Channel LR
Multiple Address Monitoring
CLR Channel LR
Binary Monitor
Differentiation Monitor
@OFF OFF OFF
CLR OFF OFF OFF
Three-word Monitor
Unsigned Decimal Monitor
Signed Decimal Monitor
Three-word Data Modification
Changing Timer, Counter SV
3CH CHG?
Inputting a New SV Constant
Hexadecimal, BCD Data Modification
Incrementing and Decrementing a Constant
Pres VAL?
Binary Data Modification
Montr
D0000 Montr
Signed Decimal Data Modification
Unsigned Decimal Data Modification
Force Set, Reset
Hex-ASCII Display Change
Clear Force Set/Reset
On on
00000FORCE RELE?
Programming Example
Program Password
Displaying the Cycle Time
Preparatory Operations
00000MEMORY CLR? HR CNT DM Montr END HR CNT DM
Example Program
Programming Procedures
Inputting the One-second Timer
Programming Procedures
Inputting the Self-holding Bit
Write NOP
Inputting the 10-count Counter
Inputting the Two-second Timer
Inputting the Flicker Output
LD not
Inputting the END001 Instruction
Monitor BZ
Test Run in Monitor Mode
Test Runs and Error Processing
2 CPM1A Test Run Procedure
Initial System Checks and Test Run Procedure
Initial System Checks
Points to check
Flash Memory Precautions
CPM1A Cycle
Error
Fatal Errors
Non-fatal Errors
Self-diagnosis Functions
Message FAL No Meaning and appropriate response
User-defined Errors
Identifying Errors
Error Messages
Error Flags
Programming Errors
Programming Console Operation Errors
FALS07
Message MSG46
Circuit ERR
Type Message Meaning and appropriate response
Main Check
Troubleshooting Flowcharts
Power Supply Check
Follow the Memory Error
Fatal Error Check
Non-fatal Error Check
121
122
Environmental Conditions Check
Memory Error Check
Power supply Allowable voltage fluctuation range
Maintenance Inspections
Inspection Items
Inspection items Details Criteria Remarks
Necessary Tools for Inspection
Handling Precautions
Standard Tools
Measurement Devices
Expansion Memory Unit
Overview
Precautions
Memory Areas
Button
Specifications
Specifications and Nomenclature
Nomenclature
Handling
LED Indicator
Mounting/Removing Eeprom
Mounting Eeprom
PC Connections
Peripheral Port Communications Settings
CPM1, CPM1A, CPM2A
CQM1, and SRM1 PCs
Uploading Programs
Disconnecting
Downloading Programs
Operation Procedure
134
135
Expansion Units
Standard Models
CPU Units
Expansion I/O Units
Description Specifications Model number
Temperature Sensor Units
CompoBus/S I/O Link Unit
Communications Adapters
Peripheral Devices
Name Appearance Model Number Specifications
CPM1A-10CDR-j/10CDT-D/10CDT1-D CPU Unit
Dimensions
CPM1A-20CDR-j/20CDT-D/20CDT1-D CPU Unit
CPM1A-30CDR-j/30CDT-D/30CDT1-D CPU Unit
CPM1A-20EDjExpansion I/O Unit
CPM1A-40CDR-j/40CDT-D/40CDT1-D CPU Unit
CPM1A-8jjjExpansion I/O Unit
CPM1A-MAD01 Analog I/O Unit
CPM1A-TSjjjTemperature Sensor Unit
CPM1A-SRT21 CompoBus/S I/O Link Unit
CPM1-CIF11 RS-422 Adapter
CPM1-CIF01 RS-232C Adapter
Appendix B
Dimensions with Peripheral Devices Attached
Ascii
ACP
AUTOEXEC.BAT
BCD
Bit number
Bit designator
Bit-control instruction
Block
CTS
CONFIG.SYS
DIP switch
Default
Data link
Data link area
Eprom
Eeprom
FCS
Initialization error
Delay
Input signal
Install
LED
JIS
LSS
OFF
Not
PCB
RAM
Prom
RAS
SCP
ROM
SSS
System configuration
Syntax error
System error
System error message
WDT
Numbers
Index
165
166
167
Revision History
Revision code Date Revised content
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