Omron CPM1A operation manual Xiv

Page 10

Application Precautions

5

 

•

Always connect to a class-3 ground (to 100 Ω or less) when installing the Units.

 

Not connecting to a class-3 ground may result in electric shock.

•Always turn off the power supply to the PC before attempting any of the follow- ing. Not turning off the power supply may result in malfunction or electric shock.

•Mounting or dismounting I/O Units, CPU Units, or any other Units.

•Assembling the Units.

•Connecting or wiring the cables.

•Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of the PC or the system, or could damage the PC or PC Units. Always heed these pre- cautions.

•Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.

•Construct a control circuit so that power supply for the I/O circuits does not come ON before power supply for the Unit. If power supply for the I/O circuits comes ON before power supply for the Unit, normal operation may be tempo- rarily interrupted.

•If the operating mode is changed from RUN or MONITOR mode to PROGRAM mode, with the IOM Hold Bit ON, the output will hold the most recent status. In such a case, ensure that the external load does not exceed specifications. (If operation is stopped because of an operation error (including FALS instruc- tions), the values in the internal memory of the CPU Unit will be saved, but the outputs will all turn OFF.)

•Always use the power supply voltage specified in the operation manuals. An incorrect voltage may result in malfunction or burning.

•Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.

•Install external breakers and take other safety measures against short-circuit- ing in external wiring. Insufficient safety measures against short-circuiting may result in burning.

•Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning.

•Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.

•Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.

•Install the Unit properly as specified in the operation manual. Improper installa- tion of the Unit may result in malfunction.

•Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

•Be sure to attach the supplied labels when wiring in order to prevent wiring cut- tings from entering in the Unit.

•Remove the label after the completion of wiring to ensure proper heat dissipa- tion. Leaving the label attached may result in malfunction.

•Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.

•Double-check all the wiring before turning on the power supply. Incorrect wir- ing may result in burning.

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Contents CPM1A CPM1A Programmable Controllers Omron Product References  OmronTable of Contents Appendices About this Manual Precautions Safety Precautions General PrecautionsIntended Audience Operating Environment Precautions Application PrecautionsXiv Application Precautions Backup method Data Concepts EC DirectivesApplicable Directives Conformance to EC DirectivesXviii Section 1 CPM1A Features CPM1A Features and FunctionsSection Standard Peripheral Devices Using the PTNT Link Communications CompoBus/S I/O Link Units Programming is PossibleExpansion I/O Units 2 I/O Terminal and IR Bit AllocationCPU Units Unit Relay output Transistor output Sink type Source type3 CPM1A Functions Control Corresponding IR word Setting range BCDSet value Word Word 001 or later PC model Input bits Response time Mode Function PC model Input bits Min. input pulse widthPulse output single-phase output Temperature Sensor Unit Functions CompoBus/S Slave Functions CPM1A-SRT21CPU Unit and Expansion Unit System ConfigurationCPU Unit and Expansion I/O Unit Configuration CPM1A CPU UnitsExpansion I/O Units Unit Max. number Inputs Outputs Model UnitsHost Link Communications Expansion UnitsConnecting to a Programmable TerminalAdapters and Cables One-to-one PC Link CommunicationsName Usage Model number CompoBus/S I/O Link Connections Name SpecificationsOne-to-one NT Link Communications Peripheral Device ConnectionsSysmac Support Software SYSMAC-CPT Support Name Model numberRevised Specifications Previous specifications New specifications Relevant pagesUnit Specifications and Components General Specifications SpecificationsCPM1A-10CDR-j CPM1A-20CDR-j CPM1A-30CDR-j CPM1A-40CDR-j Characteristics Memory Backup Increment Mode 5 kHz Max 3 I/O SpecificationsCPU Unit Input Specifications SpecificationExpansion I/O Unit Input Specifications CPU Unit and Expansion I/O Unit Output Specifications Relay Output20EDT 8ET Transistor Output Sink TypeTransistor Output Source Type 10CDT1-D 20CDT1-D 30CDT1-D 40CDT1-D 20EDT1 8ET1RS-232C Adapter Specifications Communications Adapter SpecificationsRS-422 Adapter Specifications CPM1A-10CDR-j/10CDT-D/10CDT1-D 10 I/O Terminals Unit ComponentsCPU Unit Components CPM1A-40CDR-j/40CDT-D/40CDT1-D 40 I/O TerminalsFatal error Input indicators Indicator Status MeaningCPU Unit Component Descriptions Expansion I/O Unit with 8 Input Terminals Expansion I/O Unit ComponentsExpansion I/O Unit with 20 I/O Terminals Expansion I/O Unit with 8 Output TerminalsTemperature Sensor Unit Components Analog I/O Unit ComponentsSet value Thermocouple Range C Range F CPM1A-TS001/002CPM1A-TS101/102 Set value Platinum resistance Range C Range FPins Function CompoBus/S I/O Link Unit ComponentsRS-232C Adapter Communications Adapter ComponentsRS-422 Adapter Installation and Wiring Power Supply Voltage Design PrecautionsPower Supply Wiring 4 CPM1A Power InterruptionsMomentary Power Failure Detection Selecting an Installation SiteInstallation Site Conditions Automatic RestartPanel/Cabinet Installation Overheating1 CPM1A Orientation Installing the CPM1A2 CPM1A Installation CorrectDIN Track Installation Installation Connecting an Expansion I/O UnitRemoval Section Line Noise Wiring and ConnectionsGeneral Precautions for Wiring Hanging DuctsConduits Ground WiringFloor Ducts GroundingCrimp Connectors To 240-VAC Power SupplyVDC Power Supply Input Wiring Input ConfigurationCPM1A-8ED Input Wiring Example OutputsDevice Circuit diagram Input DevicesInductive Loads Output Wiring Relay Output WiringOutput Configurations CPM1A-8ER Transistor Output Wiring Sink Type CPM1A-8ET Transistor Output Wiring Source Type CPM1A-40CDT1-DPolarity of Power Supply for the Load Output Short ProtectionInrush Current Considerations Fuse InsertionHost Link Connections Peripheral Device ConnectionOne-to-one Host Link Connection One-to-N Host Link Connection RDB SDB RDA SDA One-to-one PC Link Connections One-to-one NT Link Connections C200HX/HG/HE PC Using Peripheral Devices 2 CPM1A Restrictions and Precautions SSS System SetupSupport Software Capabilities Offline Operations Online EditingFill Group Name Description Go ToCopy PrintGroup Name Description Utility Data Area Lists File Time ChartPC Setup ChangeOnline Operations Offline and Online Operations CQM1-PRO01-E Using a Programming ConsoleCompatible Programming Consoles C200H-PRO27-EDifferent Keys Mode SwitchBuzzer Volume Contrast ControlMonitor Mode Changing the CPM1A’s Mode with the Mode SwitchProgram Mode RUN ModeConnecting the Programming Console Panel InstallationEntering the Password Preparation for OperationProgram Password Program BZ Programming Console Operations OverviewAll Clear Clearing MemoryPartial Clear Buzzer Operation Reading/Clearing Error MessagesKey Sequence OFF Entering or Editing Programs Writing Hexadecimal, BCD Constant Writing a Word Address#FFF6 Writing an Unsigned Decimal NumberWriting a Word Address DM Instruction Search Bit Operand Search00207INSERT END Not Inserting and Deleting InstructionsInsertion Deletion00178CIRCUIT ERR Checking the ProgramDelete END Corrected ProgramCont 11 Bit, Digit, Word MonitorBit Monitor Word MonitorChannel LR Multiple Address MonitoringCLR Channel LR @OFF OFF OFF Differentiation MonitorBinary Monitor CLR OFF OFF OFFThree-word Monitor Signed Decimal Monitor Unsigned Decimal MonitorThree-word Data Modification Changing Timer, Counter SV3CH CHG? Inputting a New SV Constant Hexadecimal, BCD Data ModificationIncrementing and Decrementing a Constant Pres VAL? Binary Data ModificationMontr Signed Decimal Data Modification D0000 MontrForce Set, Reset Unsigned Decimal Data ModificationOn on Clear Force Set/ResetHex-ASCII Display Change 00000FORCE RELE?Displaying the Cycle Time Program PasswordProgramming Example Preparatory Operations00000MEMORY CLR? HR CNT DM Montr END HR CNT DM Programming Procedures Example ProgramInputting the Self-holding Bit Programming ProceduresInputting the One-second Timer Write NOPInputting the Two-second Timer Inputting the 10-count CounterInputting the Flicker Output LD notInputting the END001 Instruction Test Run in Monitor Mode Monitor BZTest Runs and Error Processing Initial System Checks Initial System Checks and Test Run Procedure2 CPM1A Test Run Procedure Points to checkFlash Memory Precautions Error CPM1A CycleSelf-diagnosis Functions Non-fatal ErrorsFatal Errors Message FAL No Meaning and appropriate responseError Messages Identifying ErrorsUser-defined Errors Error FlagsFALS07 Programming Console Operation ErrorsProgramming Errors Message MSG46Type Message Meaning and appropriate response Circuit ERRTroubleshooting Flowcharts Main CheckPower Supply Check Fatal Error Check Follow the Memory ErrorNon-fatal Error Check 121 122 Environmental Conditions Check Memory Error Check Inspection Items Maintenance InspectionsPower supply Allowable voltage fluctuation range Inspection items Details Criteria RemarksStandard Tools Handling PrecautionsNecessary Tools for Inspection Measurement DevicesExpansion Memory Unit Memory Areas PrecautionsOverview ButtonSpecifications Specifications and NomenclatureNomenclature Mounting/Removing Eeprom LED IndicatorHandling Mounting EepromCPM1, CPM1A, CPM2A Peripheral Port Communications SettingsPC Connections CQM1, and SRM1 PCsDisconnecting Uploading ProgramsOperation Procedure Downloading Programs134 135 CPU Units Standard ModelsExpansion Units Expansion I/O UnitsCompoBus/S I/O Link Unit Temperature Sensor UnitsDescription Specifications Model number Communications AdaptersName Appearance Model Number Specifications Peripheral DevicesCPM1A-20CDR-j/20CDT-D/20CDT1-D CPU Unit DimensionsCPM1A-10CDR-j/10CDT-D/10CDT1-D CPU Unit CPM1A-30CDR-j/30CDT-D/30CDT1-D CPU UnitCPM1A-20EDjExpansion I/O Unit CPM1A-40CDR-j/40CDT-D/40CDT1-D CPU UnitCPM1A-8jjjExpansion I/O Unit CPM1A-MAD01 Analog I/O Unit CPM1A-TSjjjTemperature Sensor UnitCPM1A-SRT21 CompoBus/S I/O Link Unit CPM1-CIF01 RS-232C Adapter CPM1-CIF11 RS-422 AdapterDimensions with Peripheral Devices Attached Appendix BAUTOEXEC.BAT ACPAscii BCDBit-control instruction Bit designatorBit number BlockCONFIG.SYS CTSData link DefaultDIP switch Data link areaEeprom EpromFCS Input signal DelayInitialization error InstallJIS LEDLSS Not OFFPCB RAM PromRAS ROM SCPSSS System error Syntax errorSystem configuration System error messageWDT Numbers Index 165 166 167 Revision code Date Revised content Revision History
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