Omron CPM1A operation manual About this Manual

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About this Manual:

The CPM1A is a compact, high-speed Programmable Controller (PC) designed for control operations in systems requiring from 10 to 100 I/O points per PC. There are two manuals describing the setup and operation of the CPM1A: the CPM1A Operation Manual (this manual) and the CPM1/CPM1A/CPM2A/ CPM2C/SRM1(-V2) Programming Manual (W353).

This manual describes the system configuration and installation of the CPM1A and provides a basic explanation of operating procedures for the Programming Consoles. It also introduces the capabilities of the SYSMAC Support Software (SSS). Read this manual first to acquaint yourself with the CPM1A.

The CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming Manual (W353) provides detailed descriptions of the CPM1A’s programming functions. The SYSMAC Support Software Operation Manu- als: Basics and C-series PCs (W247 and W248) provide descriptions of SSS operations for the CPM1A and other SYSMAC C-series PCs. The SYSMAC-CPT Support Software Quick Start Guide (W332) and User Manual (W333) provide descriptions of ladder diagram operations in the Windows environment. The WS02-CXPC1-E CX-Programmer User Manual (W361) and the CX-Server User Manual (W362) provide details of operations for the WS02-CXPC1-ECX-Programmer.

Please read this manual carefully and be sure you understand the information provide before attempting to install and operate the CPM1A.

Section 1 gives a brief overview of the steps involved in developing of a CPM1A System, describes the possible system configurations, and describes the CPM1A’s special features and functions.

Section 2 provides the technical specifications of the Units that go together to create a CPM1A PC and describes the main components of the Units.

Section 3 describes how to install and wire a CPM1A PC.

Section 4 describes SSS capabilities, how to connect the Programming Console, and how to perform the various Programming Console operations.

Section 5 describes how to perform a test run and how to diagnose and correct the hardware and soft- ware errors that can occur during PC operation.

Section 6 describes how to use the CPM1-EMU01-V1 Expansion Memory Unit. Follow the handling pre- cautions and procedures to properly use the Unit.

Appendix A provides tables of CPM1A Units and related products.

Appendix B provides the dimensions of CPM1A Units.

!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

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Contents CPM1A CPM1A Programmable Controllers Omron Product References  OmronTable of Contents Appendices About this Manual Precautions General Precautions Safety PrecautionsIntended Audience Operating Environment Precautions Application PrecautionsXiv Application Precautions Backup method Data Concepts EC DirectivesApplicable Directives Conformance to EC DirectivesXviii Section CPM1A Features and Functions 1 CPM1A FeaturesSection Standard Peripheral Devices Using the PTNT Link Communications CompoBus/S I/O Link Units Programming is PossibleExpansion I/O Units 2 I/O Terminal and IR Bit AllocationCPU Units Unit Relay output Transistor output Sink type Source typeControl Corresponding IR word Setting range BCD 3 CPM1A FunctionsSet value Word Word 001 or later PC model Input bits Response time Mode Function PC model Input bits Min. input pulse widthPulse output single-phase output Temperature Sensor Unit Functions CompoBus/S Slave Functions CPM1A-SRT21CPU Unit and Expansion Unit System ConfigurationCPU Unit and Expansion I/O Unit Configuration CPM1A CPU UnitsExpansion I/O Units Unit Max. number Inputs Outputs Model UnitsHost Link Communications Expansion UnitsConnecting to a Programmable TerminalOne-to-one PC Link Communications Adapters and CablesName Usage Model number CompoBus/S I/O Link Connections Name SpecificationsOne-to-one NT Link Communications Peripheral Device ConnectionsSysmac Support Software SYSMAC-CPT Support Name Model numberRevised Specifications Previous specifications New specifications Relevant pagesUnit Specifications and Components Specifications General SpecificationsCPM1A-10CDR-j CPM1A-20CDR-j CPM1A-30CDR-j CPM1A-40CDR-j Characteristics Memory Backup Increment Mode 5 kHz Max 3 I/O SpecificationsCPU Unit Input Specifications SpecificationExpansion I/O Unit Input Specifications CPU Unit and Expansion I/O Unit Output Specifications Relay Output20EDT 8ET Transistor Output Sink TypeTransistor Output Source Type 10CDT1-D 20CDT1-D 30CDT1-D 40CDT1-D 20EDT1 8ET1Communications Adapter Specifications RS-232C Adapter SpecificationsRS-422 Adapter Specifications CPM1A-10CDR-j/10CDT-D/10CDT1-D 10 I/O Terminals Unit ComponentsCPU Unit Components CPM1A-40CDR-j/40CDT-D/40CDT1-D 40 I/O TerminalsIndicator Status Meaning Fatal error Input indicatorsCPU Unit Component Descriptions Expansion I/O Unit with 8 Input Terminals Expansion I/O Unit ComponentsExpansion I/O Unit with 20 I/O Terminals Expansion I/O Unit with 8 Output TerminalsTemperature Sensor Unit Components Analog I/O Unit ComponentsSet value Thermocouple Range C Range F CPM1A-TS001/002CPM1A-TS101/102 Set value Platinum resistance Range C Range FPins Function CompoBus/S I/O Link Unit ComponentsCommunications Adapter Components RS-232C AdapterRS-422 Adapter Installation and Wiring Power Supply Voltage Design PrecautionsPower Supply Wiring 4 CPM1A Power InterruptionsMomentary Power Failure Detection Selecting an Installation SiteInstallation Site Conditions Automatic RestartPanel/Cabinet Installation Overheating1 CPM1A Orientation Installing the CPM1A2 CPM1A Installation CorrectDIN Track Installation Connecting an Expansion I/O Unit InstallationRemoval Section Line Noise Wiring and ConnectionsGeneral Precautions for Wiring Hanging DuctsConduits Ground WiringFloor Ducts GroundingCrimp Connectors To 240-VAC Power SupplyVDC Power Supply Input Wiring Input ConfigurationCPM1A-8ED Input Wiring Example OutputsDevice Circuit diagram Input DevicesInductive Loads Output Wiring Relay Output WiringOutput Configurations CPM1A-8ER Transistor Output Wiring Sink Type CPM1A-8ET Transistor Output Wiring Source Type CPM1A-40CDT1-DPolarity of Power Supply for the Load Output Short ProtectionInrush Current Considerations Fuse InsertionPeripheral Device Connection Host Link ConnectionsOne-to-one Host Link Connection One-to-N Host Link Connection RDB SDB RDA SDA One-to-one PC Link Connections One-to-one NT Link Connections C200HX/HG/HE PC Using Peripheral Devices SSS System Setup 2 CPM1A Restrictions and PrecautionsSupport Software Capabilities Offline Operations Online EditingFill Group Name Description Go ToCopy PrintGroup Name Description Utility Data Area Lists File Time ChartPC Setup ChangeOnline Operations Offline and Online Operations CQM1-PRO01-E Using a Programming ConsoleCompatible Programming Consoles C200H-PRO27-EDifferent Keys Mode SwitchBuzzer Volume Contrast ControlMonitor Mode Changing the CPM1A’s Mode with the Mode SwitchProgram Mode RUN ModeConnecting the Programming Console Panel InstallationEntering the Password Preparation for OperationProgram Password Program BZ Programming Console Operations OverviewClearing Memory All ClearPartial Clear Reading/Clearing Error Messages Buzzer OperationKey Sequence OFF Entering or Editing Programs Writing Hexadecimal, BCD Constant Writing a Word AddressWriting an Unsigned Decimal Number #FFF6Writing a Word Address DM Instruction Search Bit Operand Search00207INSERT END Not Inserting and Deleting InstructionsInsertion Deletion00178CIRCUIT ERR Checking the ProgramDelete END Corrected ProgramCont 11 Bit, Digit, Word MonitorBit Monitor Word MonitorMultiple Address Monitoring Channel LRCLR Channel LR @OFF OFF OFF Differentiation MonitorBinary Monitor CLR OFF OFF OFFThree-word Monitor Signed Decimal Monitor Unsigned Decimal MonitorChanging Timer, Counter SV Three-word Data Modification3CH CHG? Hexadecimal, BCD Data Modification Inputting a New SV ConstantIncrementing and Decrementing a Constant Binary Data Modification Pres VAL?Montr Signed Decimal Data Modification D0000 MontrForce Set, Reset Unsigned Decimal Data ModificationOn on Clear Force Set/ResetHex-ASCII Display Change 00000FORCE RELE?Displaying the Cycle Time Program PasswordProgramming Example Preparatory Operations00000MEMORY CLR? HR CNT DM Montr END HR CNT DM Programming Procedures Example ProgramInputting the Self-holding Bit Programming ProceduresInputting the One-second Timer Write NOPInputting the Two-second Timer Inputting the 10-count CounterLD not Inputting the Flicker OutputInputting the END001 Instruction Test Run in Monitor Mode Monitor BZTest Runs and Error Processing Initial System Checks Initial System Checks and Test Run Procedure2 CPM1A Test Run Procedure Points to checkFlash Memory Precautions Error CPM1A CycleSelf-diagnosis Functions Non-fatal ErrorsFatal Errors Message FAL No Meaning and appropriate responseError Messages Identifying ErrorsUser-defined Errors Error FlagsFALS07 Programming Console Operation ErrorsProgramming Errors Message MSG46Type Message Meaning and appropriate response Circuit ERRTroubleshooting Flowcharts Main CheckPower Supply Check Fatal Error Check Follow the Memory ErrorNon-fatal Error Check 121 122 Environmental Conditions Check Memory Error Check Inspection Items Maintenance InspectionsPower supply Allowable voltage fluctuation range Inspection items Details Criteria RemarksStandard Tools Handling PrecautionsNecessary Tools for Inspection Measurement DevicesExpansion Memory Unit Memory Areas PrecautionsOverview ButtonSpecifications and Nomenclature SpecificationsNomenclature Mounting/Removing Eeprom LED IndicatorHandling Mounting EepromCPM1, CPM1A, CPM2A Peripheral Port Communications SettingsPC Connections CQM1, and SRM1 PCsDisconnecting Uploading ProgramsOperation Procedure Downloading Programs134 135 CPU Units Standard ModelsExpansion Units Expansion I/O UnitsCompoBus/S I/O Link Unit Temperature Sensor UnitsDescription Specifications Model number Communications AdaptersName Appearance Model Number Specifications Peripheral DevicesCPM1A-20CDR-j/20CDT-D/20CDT1-D CPU Unit DimensionsCPM1A-10CDR-j/10CDT-D/10CDT1-D CPU Unit CPM1A-30CDR-j/30CDT-D/30CDT1-D CPU UnitCPM1A-40CDR-j/40CDT-D/40CDT1-D CPU Unit CPM1A-20EDjExpansion I/O UnitCPM1A-8jjjExpansion I/O Unit CPM1A-TSjjjTemperature Sensor Unit CPM1A-MAD01 Analog I/O UnitCPM1A-SRT21 CompoBus/S I/O Link Unit CPM1-CIF01 RS-232C Adapter CPM1-CIF11 RS-422 AdapterDimensions with Peripheral Devices Attached Appendix BAUTOEXEC.BAT ACPAscii BCDBit-control instruction Bit designatorBit number BlockCONFIG.SYS CTSData link DefaultDIP switch Data link areaEeprom EpromFCS Input signal DelayInitialization error InstallJIS LEDLSS Not OFFPCB Prom RAMRAS ROM SCPSSS System error Syntax errorSystem configuration System error messageWDT Numbers Index 165 166 167 Revision code Date Revised content Revision History
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