Omron CPM1A operation manual Self-diagnosis Functions, Non-fatal Errors, Fatal Errors

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Self-diagnosis FunctionsSection 5-3

5-3

Self-diagnosis Functions

 

 

 

The CPM1A is equipped with a variety of self-diagnosis functions to help identify

 

 

 

and correct errors that might occur and reduce down time.

 

 

 

PC errors are divided into 2 categories based on the severity of the errors. Fatal

 

 

 

errors are more serious errors which stop CPM1A operation. Non-fatal errors

 

 

 

are less serious and don’t stop CPM1A operation.

5-3-1

Non-fatal Errors

 

 

 

PC operation and program execution will continue after one or more of these

 

 

 

errors have occurred. Although PC operation will continue, the cause of the error

 

 

 

should be corrected and the error cleared as soon as possible.

 

 

 

When one of these errors occurs, the POWER and RUN indicators will remain lit

 

 

 

and the ERR/ALM indicator will flash.

 

 

 

Message

FAL No.

Meaning and appropriate response

 

 

 

SYS FAIL FAL**

01 to 99

An FAL(06) instruction has been executed in the program. Check the FAL number to

(** is 01 to 99 or 9B.)

 

determine conditions that would cause execution, correct the cause, and clear the

 

 

 

error.

 

 

 

 

 

 

9B

An error has been detected in the PC Setup. Check flags AR 1300 to AR 1302, and

 

 

 

correct as directed.

 

 

 

AR 1300 ON: An incorrect setting was detected in the PC Setup (DM 6600 to

 

 

 

DM 6614) when power was turned on. Correct the settings in PROGRAM Mode and

 

 

 

turn on the power again.

 

 

 

AR 1301 ON: An incorrect setting was detected in the PC Setup (DM 6615 to

 

 

 

DM 6644) when switching to RUN Mode. Correct the settings in PROGRAM Mode

 

 

 

and switch to RUN Mode again.

 

 

 

AR 1302 ON: An incorrect setting was detected in the PC Setup (DM 6645 to

 

 

 

DM 6655) during operation. Correct the settings and clear the error.

 

 

 

SCAN TIME OVER

F8

Watchdog timer has exceeded 100 ms. (SR 25309 will be ON.)

 

 

 

This indicates that the program cycle time is longer than recommended. Reduce cycle

 

 

 

time if possible. (The CPM1A can be set so that this error won’t be detected.)

Communication

None

If an error occurs in communications through the peripheral port, the COMM indicator

Errors (no message)

 

will be off. Check the connecting cables and restart. Check the error flags in AR 0812

 

 

 

ON.

5-3-2

Fatal Errors

 

 

 

 

PC operation and program execution will stop and all outputs from the PC will be

turned OFF when any of these errors have occurred. CPM1A operation can’t be restarted until the PC is turned off and then on again or a Peripheral Device is used to switch the PC to PROGRAM mode and clear the fatal error.

All CPU Unit indicators will be OFF for the power interruption error. For all other fatal operating errors, the POWER and ERR/ALM indicators will be lit. The RUN indicator will be OFF.

!WARNING The PC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. External safety measures must be provided to ensure safety in the system. Not providing proper safety measures may result in serious accidents.

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Contents CPM1A CPM1A Programmable Controllers Omron Product References  OmronTable of Contents Appendices About this Manual Precautions Safety Precautions General PrecautionsIntended Audience Operating Environment Precautions Application PrecautionsXiv Application Precautions Backup method Data EC Directives Applicable DirectivesConcepts Conformance to EC DirectivesXviii Section 1 CPM1A Features CPM1A Features and FunctionsSection Using the PT NT Link Communications CompoBus/S I/O Link UnitsStandard Peripheral Devices Programming is Possible2 I/O Terminal and IR Bit Allocation CPU UnitsExpansion I/O Units Unit Relay output Transistor output Sink type Source type3 CPM1A Functions Control Corresponding IR word Setting range BCDSet value Word Word 001 or later PC model Input bits Response time Mode Function PC model Input bits Min. input pulse widthPulse output single-phase output Temperature Sensor Unit Functions CompoBus/S Slave Functions CPM1A-SRT21System Configuration CPU Unit and Expansion I/O Unit ConfigurationCPU Unit and Expansion Unit CPM1A CPU UnitsExpansion I/O Units Unit Max. number Inputs Outputs Model UnitsHost Link Communications Expansion UnitsConnecting to a Programmable TerminalAdapters and Cables One-to-one PC Link CommunicationsName Usage Model number Name Specifications One-to-one NT Link CommunicationsCompoBus/S I/O Link Connections Peripheral Device ConnectionsSysmac Support Software SYSMAC-CPT Support Name Model numberRevised Specifications Previous specifications New specifications Relevant pagesUnit Specifications and Components General Specifications SpecificationsCPM1A-10CDR-j CPM1A-20CDR-j CPM1A-30CDR-j CPM1A-40CDR-j Characteristics Memory Backup 3 I/O Specifications CPU Unit Input SpecificationsIncrement Mode 5 kHz Max SpecificationExpansion I/O Unit Input Specifications CPU Unit and Expansion I/O Unit Output Specifications Relay OutputTransistor Output Sink Type Transistor Output Source Type20EDT 8ET 10CDT1-D 20CDT1-D 30CDT1-D 40CDT1-D 20EDT1 8ET1RS-232C Adapter Specifications Communications Adapter SpecificationsRS-422 Adapter Specifications Unit Components CPU Unit ComponentsCPM1A-10CDR-j/10CDT-D/10CDT1-D 10 I/O Terminals CPM1A-40CDR-j/40CDT-D/40CDT1-D 40 I/O TerminalsFatal error Input indicators Indicator Status MeaningCPU Unit Component Descriptions Expansion I/O Unit Components Expansion I/O Unit with 20 I/O TerminalsExpansion I/O Unit with 8 Input Terminals Expansion I/O Unit with 8 Output TerminalsTemperature Sensor Unit Components Analog I/O Unit ComponentsCPM1A-TS001/002 CPM1A-TS101/102Set value Thermocouple Range C Range F Set value Platinum resistance Range C Range FPins Function CompoBus/S I/O Link Unit ComponentsRS-232C Adapter Communications Adapter ComponentsRS-422 Adapter Installation and Wiring Design Precautions Power Supply WiringPower Supply Voltage 4 CPM1A Power InterruptionsSelecting an Installation Site Installation Site ConditionsMomentary Power Failure Detection Automatic RestartPanel/Cabinet Installation OverheatingInstalling the CPM1A 2 CPM1A Installation1 CPM1A Orientation CorrectDIN Track Installation Installation Connecting an Expansion I/O UnitRemoval Section Wiring and Connections General Precautions for WiringLine Noise Hanging DuctsGround Wiring Floor DuctsConduits GroundingCrimp Connectors To 240-VAC Power SupplyVDC Power Supply Input Wiring Input ConfigurationCPM1A-8ED Input Wiring Example OutputsDevice Circuit diagram Input DevicesInductive Loads Output Wiring Relay Output WiringOutput Configurations CPM1A-8ER Transistor Output Wiring Sink Type CPM1A-8ET Transistor Output Wiring Source Type CPM1A-40CDT1-DPolarity of Power Supply for the Load Output Short ProtectionInrush Current Considerations Fuse InsertionHost Link Connections Peripheral Device ConnectionOne-to-one Host Link Connection One-to-N Host Link Connection RDB SDB RDA SDA One-to-one PC Link Connections One-to-one NT Link Connections C200HX/HG/HE PC Using Peripheral Devices 2 CPM1A Restrictions and Precautions SSS System SetupSupport Software Capabilities Offline Operations Online EditingGroup Name Description Go To CopyFill PrintFile Time Chart PC SetupGroup Name Description Utility Data Area Lists ChangeOnline Operations Offline and Online Operations Using a Programming Console Compatible Programming ConsolesCQM1-PRO01-E C200H-PRO27-EMode Switch Buzzer VolumeDifferent Keys Contrast ControlChanging the CPM1A’s Mode with the Mode Switch Program ModeMonitor Mode RUN ModeConnecting the Programming Console Panel InstallationEntering the Password Preparation for OperationProgram Password Program BZ Programming Console Operations OverviewAll Clear Clearing MemoryPartial Clear Buzzer Operation Reading/Clearing Error MessagesKey Sequence OFF Entering or Editing Programs Writing Hexadecimal, BCD Constant Writing a Word Address#FFF6 Writing an Unsigned Decimal NumberWriting a Word Address DM Instruction Search Bit Operand SearchInserting and Deleting Instructions Insertion00207INSERT END Not DeletionChecking the Program Delete END00178CIRCUIT ERR Corrected Program11 Bit, Digit, Word Monitor Bit MonitorCont Word MonitorChannel LR Multiple Address MonitoringCLR Channel LR Differentiation Monitor Binary Monitor@OFF OFF OFF CLR OFF OFF OFFThree-word Monitor Signed Decimal Monitor Unsigned Decimal MonitorThree-word Data Modification Changing Timer, Counter SV3CH CHG? Inputting a New SV Constant Hexadecimal, BCD Data ModificationIncrementing and Decrementing a Constant Pres VAL? Binary Data ModificationMontr Signed Decimal Data Modification D0000 MontrForce Set, Reset Unsigned Decimal Data ModificationClear Force Set/Reset Hex-ASCII Display ChangeOn on 00000FORCE RELE?Program Password Programming ExampleDisplaying the Cycle Time Preparatory Operations00000MEMORY CLR? HR CNT DM Montr END HR CNT DM Programming Procedures Example ProgramProgramming Procedures Inputting the One-second TimerInputting the Self-holding Bit Write NOPInputting the Two-second Timer Inputting the 10-count CounterInputting the Flicker Output LD notInputting the END001 Instruction Test Run in Monitor Mode Monitor BZTest Runs and Error Processing Initial System Checks and Test Run Procedure 2 CPM1A Test Run ProcedureInitial System Checks Points to checkFlash Memory Precautions Error CPM1A CycleNon-fatal Errors Fatal ErrorsSelf-diagnosis Functions Message FAL No Meaning and appropriate responseIdentifying Errors User-defined ErrorsError Messages Error FlagsProgramming Console Operation Errors Programming ErrorsFALS07 Message MSG46Type Message Meaning and appropriate response Circuit ERRTroubleshooting Flowcharts Main CheckPower Supply Check Fatal Error Check Follow the Memory ErrorNon-fatal Error Check 121 122 Environmental Conditions Check Memory Error Check Maintenance Inspections Power supply Allowable voltage fluctuation rangeInspection Items Inspection items Details Criteria RemarksHandling Precautions Necessary Tools for InspectionStandard Tools Measurement DevicesExpansion Memory Unit Precautions OverviewMemory Areas ButtonSpecifications Specifications and NomenclatureNomenclature LED Indicator HandlingMounting/Removing Eeprom Mounting EepromPeripheral Port Communications Settings PC ConnectionsCPM1, CPM1A, CPM2A CQM1, and SRM1 PCsDisconnecting Uploading ProgramsOperation Procedure Downloading Programs134 135 Standard Models Expansion UnitsCPU Units Expansion I/O UnitsTemperature Sensor Units Description Specifications Model numberCompoBus/S I/O Link Unit Communications AdaptersName Appearance Model Number Specifications Peripheral DevicesDimensions CPM1A-10CDR-j/10CDT-D/10CDT1-D CPU UnitCPM1A-20CDR-j/20CDT-D/20CDT1-D CPU Unit CPM1A-30CDR-j/30CDT-D/30CDT1-D CPU UnitCPM1A-20EDjExpansion I/O Unit CPM1A-40CDR-j/40CDT-D/40CDT1-D CPU UnitCPM1A-8jjjExpansion I/O Unit CPM1A-MAD01 Analog I/O Unit CPM1A-TSjjjTemperature Sensor UnitCPM1A-SRT21 CompoBus/S I/O Link Unit CPM1-CIF01 RS-232C Adapter CPM1-CIF11 RS-422 AdapterDimensions with Peripheral Devices Attached Appendix BACP AsciiAUTOEXEC.BAT BCDBit designator Bit numberBit-control instruction BlockCONFIG.SYS CTSDefault DIP switchData link Data link areaEeprom EpromFCS Delay Initialization errorInput signal InstallJIS LEDLSS Not OFFPCB RAM PromRAS ROM SCPSSS Syntax error System configurationSystem error System error messageWDT Numbers Index 165 166 167 Revision code Date Revised content Revision History
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