Liebert Series 600T manual Routine Maintenance, Record Log, Air Filters

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4.3Routine Maintenance

You are encouraged to become thoroughly familiar with the equipment, but at no time should you go beyond the specific procedures in this manual while performing maintenance or correcting a malfunction. If you have any doubt as to what must be done, call Liebert Global Services at 1-800-543-2378 for further instructions.

The UPS is designed for unattended operation, but does require some common sense maintenance.

Keep good records.

Troubleshooting is easier if you have historical background.

Keep it clean.

Maintain the UPS free of dust and any moisture.

Keep it cool.

Battery systems must be kept in the range of 72-77°F (22-26°C) in order to meet design specifications for capacity and longevity.

The UPS will reliably meet all performance specifications at temperatures up to 104°F (40°C), and can be slightly aerated for operation at even higher temperatures. However, performance and longevity will be opti- mized when the UPS is operated at the same temperature as the batteries.

Keep connections tight.

Tighten all connections at installation and at least annually thereafter. (See torque requirements, Table 4.)

4.3.1Record Log

Set up a maintenance log to record scheduled checks and any abnormal conditions.

The log should have space for all metered parameter indications including phase readings, alarm messages, UPS mode of operation, air filter replacement date, and observation notes. A second log should be maintained for the battery module as directed by the battery manufacturer.

A periodic walk-through inspection of the UPS and battery rooms is advised to check for visible and audible indications of problems. Log the inspection, metered parameter indications, and any discrepancies.

4.3.2Air Filters

A schedule for inspection of the air filters is required. The period between inspections will depend upon environ- mental conditions. Under normal conditions, the air filters will require service or replacement approximately every two months.

All T-UPS models have replaceable filter elements built into the full-width grille across the front of the unit. This element can be changed from the front, with the UPS operating.

Series 600T models rated 300 kVA and higher also have recyclable filters built into the front of their base assem- blies. These metal filter elements can be removed, washed in water, dried and returned to service.

CAUTION

Be certain recyclable filter elements are dry before reinstalling them in the UPS.

Abnormal or dusty conditions will require more frequent cleaning and replacement of air filters. Inspect installa- tions in new buildings more often, then extend the inspection period as experience dictates.

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PRODUCT

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Contents Series 600T UPS DIS Product Table of Contents Manual Procedures Figures Tables Important Safety Instructions Overview of this Manual Multi-Module UPS, 65-80 kVA left and 100-500 kVA right System DescriptionProduct Multi-Module 500-750 kVA UPS System Control Cabinets SCCs Types of System Control Cabinets SCCsDesigned for Success ReliabilityOther Factors to Consider Safety Precautions Modes of Operation Operator Controls DIS Product Options System Control Cabinet General Component DescriptionsUPS Module Battery PlantRectifier/Charger Detailed Component DescriptionsControls Hardware FirmwareIsolation Transformer Input Power FactorBattery Charging Circuit Input Circuit BreakerOperation After End-of-Discharge Battery DisconnectBattery Charge Current Limiting Battery Equalize Charge CircuitOutput Regulation and Overload Performance Non-Linear Load CharacteristicsUnbalanced Load Characteristics InverterShorted SCR Monitoring Static Switch IsolationStatic Bypass Fuse ProtectionLoad Transfers Pulsed Parallel OperationTransfer Inhibited Transfer and Retransfer ConditionsAutomatic Transfers to Bypass Manual TransfersManual Retransfers Redundant ModeRetransfer Inhibited Display Screen and Operator Controls FeaturesDescription Function System Control Cabinet Operator Controls Sccb Pictured Description Location Function Shutdown ProceduresSwitches Behind SCC Control Panel Door Menu Tree WALK-IN Display modules only Master Menu ScreenBattery Time modules only Load Transfer Procedures SCC onlyCustomer Alarm Definitions SCC only Input Metering Displays Monitor/Mimic Display ScreenOutput Metering Displays Item 6 System Status Messages Status/Alarm Message AreasItem 7 Alarm Messages Item 5 Module Status MessagesModule Monitor/Mimic Display Screen Item 5 Alarm Messages Alarm MessagesMOD 1 on Line MOD 2 on Line MOD 3 on Line UPS Ratings UPS Input PWR UPS Ratings UPS Input PWR Bypass Input Load Bypass Input C-A Walk-In Display Screen During Start-Up Walk-In Display ScreenStatus Reports Screen Status Reports ScreensSelect Exit Present StatusEvent History MODULE-0 Event HistoryHistory Status Report Screens History StatusModule SCCSystem Status Battery Cycle Monitor Module OnlyBattery Cycle Monitoring Summary Screen System Configuration System Configuration ScreensDate Screen DateTime Screen TimeDial Auto DialModem Baud Rate Modem Baud RateRetransfer Attempts Maximum Auto-Retransfer AttemptsRemote Monitor Alarm Settings Alarm Limit Settings ScreenProduct Refer to 3.3.2 Load Transfer Procedures for more details Load Transfer Procedures ScreenRefer to 3.3.1 Start-Up Procedure for more details Start-Up Procedures ScreenModule Start- Up Procedures Screen Shutdown Procedures Shutdown Procedures ScreenModule Shutdown Procedures Screen VDC Battery Time Screen Module OnlyBattery Time Screen Example 45 Minute Discharge Aining Rem Tim Calculated La p s e d T im e M in u te s Range of Values for Calculated Battery TimesUP Cursor UP Down Cursor Down Select Choose Meter Calibration ScreenBattery Equalize Recharging Battery Equalize Screen3 Modules Connected Alarm and Status Messages Module Status MessagesLoad Block Messages System Status MessagesOF/UF Abbreviations Used in Alarm MessagesBattery DC Ground FaultBattery CB Open PowerControl Power Manual ResetStatic Switch Bypass PhaseReverse Power AlarmIndications and Other Alarms That Activate Summary Alarms System Configuration Screens or the watchdog timer hasSystem Configuration Screens Load On UPS TemperatureOver-Temperature TimeoutSpecial Functions Alarm MessageRequesting Information Communication InterfacesWorldwide Reporting Auto-DialRemote Monitor Panel Local Reporting to a TerminalLocal Reporting to a Monitor Site Reporting SiteScan or SnmpSeparate / Simultaneous Outputs Scct Load On BypassLoad on Bypass UPS Available OK To TransferLoad on UPS Bypass Available Refer to 3.4 Automatic Operations Momentary OverloadsInput Power Fail Load on Battery Input Power Failure Load On BatteryOne Module Off-Line Load on UPS One Module Off-LineLoad on UPS Battery Not Available Off BatteryEmergency Modules Off Refer to 3.3.3 Shutdown ProceduresEmergency Power Off Emergency Power OffSystem Shutdown Refer to 3.2.10 Maintenance BypassLoad on Maintenance Bypass Two Breakers Load on Maintenance Bypass Three Breakers Refer to 3.4 Automatic Operations for more details Manual ProceduresStart-Up Procedure SCC Start-Up B2. Set the Static Switch Disconnects OFF open SCC Start-Up Procedures Screen UPS Module Start-Up Module Start-Up Procedures Screen Product Load Transfer Procedures System Bypass Maintenance Bypass Load TransfersMaintenance Bypass If the load is on Maintenance BypassUPS bypass line is still energized Shutdown Procedures System Shutdown Procedure100 Module Shutdown Procedure Local Emergency Modules Off Lemo Remote Emergency Power Off RepoOverloads Without Transfer Automatic OperationsAutomatic Retransfers to UPS Automatic Transfers to BypassAutomatic Emergency Modules Off Automatic Module Off-LineMaintenance DIS Product Training Liebert Global ServicesMaintenance Agreements The Signature Program Professional Start-UpRecord Log Routine MaintenanceAir Filters Battery Safety Precautions Battery MaintenanceDIS Product 112 DIS Product Torque Requirements Matching Battery Cabinets OptionalPower Batteries Rack-Mounted BatteriesDetection of Trouble Torque Specifications Unless Otherwise LabeledCorrective Actions Reporting a ProblemRecommended Test Equipment Rating Environmental Conditions Battery Operation AdjustmentsElectrical Specifications Voltage Harmonic Content Voltage Adjustment RangePhase Balancing Voltage Transient Recovery TimeSeries 600T UPS
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