Liebert Series 600T Matching Battery Cabinets Optional, Rack-Mounted Batteries, Power Batteries

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Matching Battery Cabinets (Optional)

Although the individual battery cells are sealed (valve-regulated) and require only minimal maintenance, the Battery Cabinets should be given a periodic inspection and electrical check. Checks should be performed at least annually to ensure years of trouble-free service.

Voltage Records. With the Battery Cabinet DC circuit breaker closed and the connected UPS operating, mea- sure and record battery float voltage. With the DC circuit breaker open, measure and record the nominal (open circuit) voltage. Both these measurements should be made across the final positive and negative terminal lugs. Compare these values with those shown below. The recorded nominal voltage should be no less than the value shown, while the recorded float voltage should be within the range shown. If a discrepancy is found, contact Lie- bert Global Services.

Number of Cells

Battery Voltage (VDC)

Nominal

Float

240

480

527 - 576

Power Connections. Check for corrosion and connection integrity. Visually inspect wiring for discolored or cracked insulation. Clean and/or retighten as required. Refer to torque specifications in Table 4.

Battery Cell Terminals. Check for discoloration, corrosion, and connection integrity. Clean and tighten if nec- essary. Note that when installing a new battery, the initial torque value is 5 lb.-in. more than the retorque value. Retorque values are:

Battery Manufacturer

Battery Model Number

Retorque Value

Johnson Controls Batteries

UPS12-270(FR)

32 lb-in.

 

UPS12-310(FR)

52 lb-in.

 

UPS12-370(FR)

52 lb-in.

 

UPS12-475(FR)

100 lb-in.

C&D Batteries

LS12-100

100 lb-in.

 

12G-17

100 lb-in.

Power Batteries

PRC12110X

65 lb-in.

 

PRC12120X

65 lb-in.

 

PRC12150X

85 lb-in.

 

PRC1290X

65 lb-in.

 

TC12110X

65 lb-in.

 

TC12120X

65 lb-in.

 

TC12150X

85 lb-in.

 

TC1290X

65 lb-in.

If you have a different model battery, contact Liebert Global Services for the required torque value.

To access battery cell terminals, disconnect the inter-tier cable and two shelf retaining screws. Once discon- nected, insulate (with protective boot or electrical tape) the cables to prevent accidental shorts. The battery shelf can now be pulled out. Tighten each terminal connection to the retorque value. When replacing a battery, the ter- minal connections must be cleaned and tightened. Disconnect and insulate the cables connected to the battery. Secure each battery shelf with retaining screws when maintenance is complete.

Rack-Mounted Batteries

If the UPS system uses a battery other than a factory-supplied Matching Battery Cabinet, perform maintenance on the battery as recommended in the battery manufacturer’s maintenance manual.

4.3.4Torque Requirements

All electrical connections must be tight. Table 4 provides the torque values for the connections in the UPS.

NOTE

Refer to battery manufacturer's manual for the proper torque values required for the battery.

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Maintenance

DISCONTINUED

 

 

PRODUCT

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Contents Series 600T UPS DIS Product Table of Contents Manual Procedures Figures Tables Important Safety Instructions Overview of this Manual System Description Multi-Module UPS, 65-80 kVA left and 100-500 kVA rightProduct Multi-Module 500-750 kVA UPS Types of System Control Cabinets SCCs System Control Cabinets SCCsReliability Designed for SuccessOther Factors to Consider Safety Precautions Modes of Operation Operator Controls DIS Product Options General Component Descriptions System Control CabinetBattery Plant UPS ModuleDetailed Component Descriptions Controls HardwareFirmware Rectifier/ChargerInput Power Factor Battery Charging CircuitInput Circuit Breaker Isolation TransformerBattery Disconnect Battery Charge Current LimitingBattery Equalize Charge Circuit Operation After End-of-DischargeNon-Linear Load Characteristics Unbalanced Load CharacteristicsInverter Output Regulation and Overload PerformanceStatic Switch Isolation Static BypassFuse Protection Shorted SCR MonitoringPulsed Parallel Operation Load TransfersTransfer and Retransfer Conditions Automatic Transfers to BypassManual Transfers Transfer InhibitedRedundant Mode Manual RetransfersRetransfer Inhibited Features Display Screen and Operator ControlsDescription Function System Control Cabinet Operator Controls Sccb Pictured Shutdown Procedures Description Location FunctionSwitches Behind SCC Control Panel Door Menu Tree Master Menu Screen WALK-IN Display modules onlyLoad Transfer Procedures SCC only Battery Time modules onlyCustomer Alarm Definitions SCC only Monitor/Mimic Display Screen Input Metering DisplaysOutput Metering Displays Status/Alarm Message Areas Item 7 Alarm MessagesItem 5 Module Status Messages Item 6 System Status MessagesModule Monitor/Mimic Display Screen Alarm Messages Item 5 Alarm MessagesMOD 1 on Line MOD 2 on Line MOD 3 on Line UPS Ratings UPS Input PWR UPS Ratings UPS Input PWR Bypass Input Load Bypass Input C-A Walk-In Display Screen Walk-In Display Screen During Start-UpStatus Reports Screens Status Reports ScreenPresent Status Select ExitEvent History Event History MODULE-0History Status History Status Report ScreensSCC ModuleBattery Cycle Monitor Module Only System StatusBattery Cycle Monitoring Summary Screen System Configuration Screens System ConfigurationDate Date ScreenTime Time ScreenAuto Dial DialModem Baud Rate Modem Baud RateMaximum Auto-Retransfer Attempts Retransfer AttemptsRemote Monitor Alarm Limit Settings Screen Alarm SettingsProduct Load Transfer Procedures Screen Refer to 3.3.2 Load Transfer Procedures for more detailsStart-Up Procedures Screen Refer to 3.3.1 Start-Up Procedure for more detailsModule Start- Up Procedures Screen Shutdown Procedures Screen Shutdown ProceduresModule Shutdown Procedures Screen Battery Time Screen Module Only VDCBattery Time Screen Example 45 Minute Discharge Range of Values for Calculated Battery Times Aining Rem Tim Calculated La p s e d T im e M in u te sMeter Calibration Screen UP Cursor UP Down Cursor Down Select ChooseBattery Equalize Screen Battery Equalize RechargingAlarm and Status Messages Module Status Messages 3 Modules ConnectedSystem Status Messages Load Block MessagesAbbreviations Used in Alarm Messages OF/UFDC Ground Fault Battery CB OpenPower BatteryManual Reset Static SwitchBypass Phase Control PowerAlarm Indications and Other Alarms That Activate Summary AlarmsSystem Configuration Screens or the watchdog timer has Reverse PowerTemperature Over-TemperatureTimeout System Configuration Screens Load On UPSAlarm Message Special FunctionsCommunication Interfaces Worldwide ReportingAuto-Dial Requesting InformationLocal Reporting to a Terminal Local Reporting to a MonitorSite Reporting SiteScan or Snmp Remote Monitor PanelSeparate / Simultaneous Outputs Load On Bypass ScctOK To Transfer Load on Bypass UPS AvailableLoad on UPS Bypass Available Momentary Overloads Refer to 3.4 Automatic OperationsInput Power Failure Load On Battery Input Power Fail Load on BatteryOne Module Off-Line One Module Off-Line Load on UPSOff Battery Load on UPS Battery Not AvailableRefer to 3.3.3 Shutdown Procedures Emergency Modules OffEmergency Power Off Emergency Power OffRefer to 3.2.10 Maintenance Bypass System ShutdownLoad on Maintenance Bypass Two Breakers Load on Maintenance Bypass Three Breakers Manual Procedures Refer to 3.4 Automatic Operations for more detailsStart-Up Procedure SCC Start-Up B2. Set the Static Switch Disconnects OFF open SCC Start-Up Procedures Screen UPS Module Start-Up Module Start-Up Procedures Screen Product Load Transfer Procedures Maintenance Bypass Load Transfers Maintenance BypassIf the load is on Maintenance Bypass System BypassShutdown Procedures System Shutdown Procedure UPS bypass line is still energized100 Module Shutdown Procedure Remote Emergency Power Off Repo Local Emergency Modules Off LemoAutomatic Operations Overloads Without TransferAutomatic Transfers to Bypass Automatic Retransfers to UPSAutomatic Module Off-Line Automatic Emergency Modules OffMaintenance DIS Product Liebert Global Services Maintenance Agreements The Signature ProgramProfessional Start-Up TrainingRoutine Maintenance Record LogAir Filters Battery Maintenance Battery Safety PrecautionsDIS Product 112 DIS Product Matching Battery Cabinets Optional Power BatteriesRack-Mounted Batteries Torque RequirementsTorque Specifications Unless Otherwise Labeled Detection of TroubleReporting a Problem Corrective ActionsRecommended Test Equipment Rating Environmental Conditions Adjustments Battery OperationElectrical Specifications Voltage Adjustment Range Phase BalancingVoltage Transient Recovery Time Voltage Harmonic ContentSeries 600T UPS
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