Liebert Series 600T manual Detection of Trouble, Torque Specifications Unless Otherwise Labeled

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Table 4

Torque Specifications (Unless Otherwise Labeled)

 

 

 

 

 

 

Nut and Bolt Combinations

 

 

 

 

 

 

Bolt

 

Grade 2

 

Electrical Connections

 

 

 

Standard

 

with Belleville Washers

 

 

Shaft

 

 

 

 

Size

 

Lb-in

N-m

 

Lb-in

 

N-m

 

 

1/4

 

53

6.0

 

46

 

5.2

 

 

5/16

 

107

12

 

60

 

6.8

 

 

3/8

 

192

22

 

95

 

11

 

 

1/2

 

428

48

 

256

 

29

 

 

 

 

 

 

 

 

 

 

 

Circuit Breakers With Compression Lugs

Terminal Block Compression Lugs

 

 

(For Power Wiring)

 

 

(For Control Wiring)

 

Current

 

 

 

 

 

AWG Wire

 

 

 

 

 

 

Lb-in

 

N-m

Size or

 

Lb-in

 

N-m

Rating

 

 

 

Range

 

 

400 - 1200

 

300

 

34

#22 - #14

 

3.5 to 5.3

 

0.4 to 0.6

Amps

 

 

 

 

 

 

 

 

 

 

4.4Detection of Trouble

There is no practical way to anticipate an impending malfunction. It is important that the operator check the instrument readings if abnormal equipment performance is suspected.

Items to check include:

1.Output voltage of all phases should be within 2% of normal voltage. Output currents on each phase should not normally differ by more than 20%. If a greater difference is noted, the load is unbalanced and corrective action should be taken to redistribute the load, if possible.

2.If the UPS has not operated on battery power during the last 10 hours, the batteries should require little charging current. Battery mimic should indicate normal DC voltage with the battery charge current no more than 31 Amperes.

3.Input current on each phase should be within 10% of the average input current.

4.Alarm messages indicate malfunction or impending malfunction. A daily check of the Operator Control Panel will help to provide an early detection of problems. Refer to Table 1 and Table 2 in 3.0 - Operation to interpret alarm messages.

5.Tracing a problem to a particular section is facilitated by alarm messages and the metered parameter indications. These are stored in the Status Reports and can be displayed at the Operator Control Panel or at an optional terminal. The Liebert Customer Service Engineer will also be familiar with test points inside the unit.

NOTE

If the UPS system has a blown fuse, the cause should be determined before you replace the fuse. Contact Liebert Global Services.

Maintenance 115

DISCONTINUED

PRODUCT

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Contents Series 600T UPS DIS Product Table of Contents Manual Procedures Figures Tables Important Safety Instructions Overview of this Manual Multi-Module UPS, 65-80 kVA left and 100-500 kVA right System DescriptionProduct Multi-Module 500-750 kVA UPS System Control Cabinets SCCs Types of System Control Cabinets SCCsDesigned for Success ReliabilityOther Factors to Consider Safety Precautions Modes of Operation Operator Controls DIS Product Options System Control Cabinet General Component DescriptionsUPS Module Battery PlantControls Hardware Detailed Component DescriptionsFirmware Rectifier/ChargerBattery Charging Circuit Input Power FactorInput Circuit Breaker Isolation TransformerBattery Charge Current Limiting Battery DisconnectBattery Equalize Charge Circuit Operation After End-of-DischargeUnbalanced Load Characteristics Non-Linear Load CharacteristicsInverter Output Regulation and Overload PerformanceStatic Bypass Static Switch IsolationFuse Protection Shorted SCR MonitoringLoad Transfers Pulsed Parallel OperationAutomatic Transfers to Bypass Transfer and Retransfer ConditionsManual Transfers Transfer InhibitedManual Retransfers Redundant ModeRetransfer Inhibited Display Screen and Operator Controls FeaturesDescription Function System Control Cabinet Operator Controls Sccb Pictured Description Location Function Shutdown ProceduresSwitches Behind SCC Control Panel Door Menu Tree WALK-IN Display modules only Master Menu ScreenBattery Time modules only Load Transfer Procedures SCC onlyCustomer Alarm Definitions SCC only Input Metering Displays Monitor/Mimic Display ScreenOutput Metering Displays Item 7 Alarm Messages Status/Alarm Message AreasItem 5 Module Status Messages Item 6 System Status MessagesModule Monitor/Mimic Display Screen Item 5 Alarm Messages Alarm MessagesMOD 1 on Line MOD 2 on Line MOD 3 on Line UPS Ratings UPS Input PWR UPS Ratings UPS Input PWR Bypass Input Load Bypass Input C-A Walk-In Display Screen During Start-Up Walk-In Display ScreenStatus Reports Screen Status Reports ScreensSelect Exit Present StatusEvent History MODULE-0 Event HistoryHistory Status Report Screens History StatusModule SCCSystem Status Battery Cycle Monitor Module OnlyBattery Cycle Monitoring Summary Screen System Configuration System Configuration ScreensDate Screen DateTime Screen TimeDial Auto DialModem Baud Rate Modem Baud RateRetransfer Attempts Maximum Auto-Retransfer AttemptsRemote Monitor Alarm Settings Alarm Limit Settings ScreenProduct Refer to 3.3.2 Load Transfer Procedures for more details Load Transfer Procedures ScreenRefer to 3.3.1 Start-Up Procedure for more details Start-Up Procedures ScreenModule Start- Up Procedures Screen Shutdown Procedures Shutdown Procedures ScreenModule Shutdown Procedures Screen VDC Battery Time Screen Module OnlyBattery Time Screen Example 45 Minute Discharge Aining Rem Tim Calculated La p s e d T im e M in u te s Range of Values for Calculated Battery TimesUP Cursor UP Down Cursor Down Select Choose Meter Calibration ScreenBattery Equalize Recharging Battery Equalize Screen3 Modules Connected Alarm and Status Messages Module Status MessagesLoad Block Messages System Status MessagesOF/UF Abbreviations Used in Alarm MessagesBattery CB Open DC Ground FaultPower BatteryStatic Switch Manual ResetBypass Phase Control PowerIndications and Other Alarms That Activate Summary Alarms AlarmSystem Configuration Screens or the watchdog timer has Reverse PowerOver-Temperature TemperatureTimeout System Configuration Screens Load On UPSSpecial Functions Alarm MessageWorldwide Reporting Communication InterfacesAuto-Dial Requesting InformationLocal Reporting to a Monitor Local Reporting to a TerminalSite Reporting SiteScan or Snmp Remote Monitor PanelSeparate / Simultaneous Outputs Scct Load On BypassLoad on Bypass UPS Available OK To TransferLoad on UPS Bypass Available Refer to 3.4 Automatic Operations Momentary OverloadsInput Power Fail Load on Battery Input Power Failure Load On BatteryOne Module Off-Line Load on UPS One Module Off-LineLoad on UPS Battery Not Available Off BatteryEmergency Modules Off Refer to 3.3.3 Shutdown ProceduresEmergency Power Off Emergency Power OffSystem Shutdown Refer to 3.2.10 Maintenance BypassLoad on Maintenance Bypass Two Breakers Load on Maintenance Bypass Three Breakers Refer to 3.4 Automatic Operations for more details Manual ProceduresStart-Up Procedure SCC Start-Up B2. Set the Static Switch Disconnects OFF open SCC Start-Up Procedures Screen UPS Module Start-Up Module Start-Up Procedures Screen Product Load Transfer Procedures Maintenance Bypass Maintenance Bypass Load TransfersIf the load is on Maintenance Bypass System BypassUPS bypass line is still energized Shutdown Procedures System Shutdown Procedure100 Module Shutdown Procedure Local Emergency Modules Off Lemo Remote Emergency Power Off RepoOverloads Without Transfer Automatic OperationsAutomatic Retransfers to UPS Automatic Transfers to BypassAutomatic Emergency Modules Off Automatic Module Off-LineMaintenance DIS Product Maintenance Agreements The Signature Program Liebert Global ServicesProfessional Start-Up TrainingRecord Log Routine MaintenanceAir Filters Battery Safety Precautions Battery MaintenanceDIS Product 112 DIS Product Power Batteries Matching Battery Cabinets OptionalRack-Mounted Batteries Torque RequirementsDetection of Trouble Torque Specifications Unless Otherwise LabeledCorrective Actions Reporting a ProblemRecommended Test Equipment Rating Environmental Conditions Battery Operation AdjustmentsElectrical Specifications Phase Balancing Voltage Adjustment RangeVoltage Transient Recovery Time Voltage Harmonic ContentSeries 600T UPS
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