MGE UPS Systems EX-5, EX-7, EX-11RT manual Special Precautions, Environment

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Installation and User Manual

CAUTION: Safety of persons

The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected from the AC power source.

Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.

The system must be properly grounded.

The battery supplied with the system contains small amounts of toxic materials. To avoid accidents, the directives listed below must be observed:

-Never burn the battery (risk of explosion).

-Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin). -Comply with all applicable regulations for the disposal of the battery.

-Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects, use tools with insulated handles. -Do not lay tools or metal parts on top of batteries.

CAUTION: Product Safety

The UPS connection instructions and operation described in the manual must be followed in the indicated order.

A protection circuit breaker must be installed upstream and be easily accessible. The system can be disconnected from the AC power source by opening this circuit breaker.

Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system.

Never install the system near liquids or in an excessively damp environment.

Never let a foreign body penetrate inside the system.

Never block the ventilation grates of the system.

Never expose the system to direct sunlight or source of heat.

If the system must be stored prior to installation, storage must be in a dry place.

The admissible storage temperature range is -25ºC to +55ºC.

Special Precautions

All handling operations will require at least two people (unpacking, installation in rack system).

Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage.

During the replacement of the Battery Module, it is imperative to use the same type and number of element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your MGE representative.

Environment

This product has been designed to respect the environment:

It does not contain any Chlorofluorocarbon (CFC) or Hydrochlorofluorocarbon (HCFC).

UPS recycling at the end of service life:

MGE UPS SYSTEMS, INC. undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your MGE UPS SYSTEMS, INC. branch office).

Packing:

UPS packing materials must be recycled in compliance with all applicable regulations.

WARNING: This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not properly recycled by specialized companies.

86-86000-00 B00

Safety of Persons

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Contents EX 5/7/11RT Systems Page Technical Support Customer Care Center Hours 24/7 MGE UPS SYSTEMS, INC Scenic Avenue Costa Mesa, CA 92626 714EX 5/7/11RT Systems Contents Setup and Installation Return Policy for Repair of Single Phase Products RGA Technical Support and Product ServicesFigures Tables Certification Standards Important Safety InstructionsEnvironment Special PrecautionsAdditional Modules Serial Numbers Section Descriptions This page left blank intentionally Input voltage must be the same as output voltage on HV units ScopePart Number Description Transformer Module Characteristics Ratings System Electrical CharacteristicsTower Configuration Standard ConfigurationRack Configuration Model Dimensions HxWxD WeightsRear Panel Components Power Module EX 5/7/11 RT1 1 R T Power Module Display and Control PanelEX RT Transformer Module Battery/Transformer/CLA Module Rail Kit Optional AccessoriesPower Module Rail Kit Battery Extension Cable Kit Multiple Battery Module Backup Time at Full LoadInput/Output Box Battery Integration Kit with CastersEX RT Transformer Module Contents Recommended Batteries CLA Module ContentsEX 5/7/11RT All Modules are shipped in separate boxes Unpacking and Parts CheckContents of Standard EX 5/7/11RT Systems Contents of EXB 5/7/11RT Battery Module PN 86207 /86209 Installation in Tower Configuration Installation in Rack Mounting Configuration Not to scale Page Bracket System Install input/output cables Per .7 prior to this stepCommunication Ports Connecting the RS232 Communication PortInstallation of Optional Transverse Card Connecting the Dry Relay Contact Communication PortDual port Shut Card Dual U-Talk/Basic CardJBus Card Proper operationRemote Emergency Power Off Repo Communication Port Sources are open OFF/OPEN System ConnectionsMax AWG EX 11RT Output Always connect the earth ground wire first120VAC output terminals Lb-N, La-N Connecting EX RT Transformer ModuleProtection for all transformer output terminals Bypass AC Mains Power Module I/O Box Connection of Battery Module EXB Connection of Optional CLA Module AC InputThis page left blank intentionally Required for initial startup only Initial StartupControl Panel with scroll up and down buttons UPS PersonalizationDisplay Factory setting Options Comments Display Factory setting OptionsMGE UPS SYSTEMS, INC Symptoms IT Network mode Industrial mode During the startup, if the Bypass AC source is out Then go to Advanced settings and UPS settingsUPS personalization through external software Final Startup sequenceOperating Modes Normal double conversion ModeECO mode display ECO ModeSecond Case Low battery warning Operation on Battery PowerTransfer to Battery Power First Case Operation on batteryShutdown Power to the loadReturn of Normal AC source Symptoms Indication Correction TroubleshootingBattery Fault LED 1CXXXXXXX Hot Swapping the Power ModuleRe-connecting the Power Module Re-connecting the Battery Module Hot Swapping the Battery ModuleDisconnecting the Battery Module This page left blank intentionally Source Voltage Frequency Electrical SpecificationsSystem Input/Output Power Ratings System Overload CharacteristicsEX RT CLA Module System Backup CharacteristicsSystem Short Circuit Protection KVA / kW 25% 50% 75% 100% Output load percentage Configuration for Hours backup timeSystem Environmental CharacteristicsOperation Mode On-line On Battery Heat RejectionProprietary Rights Statement MGE Standard Single Phrase WarrantyProduct information Warranty Extension Warranty+ not available on productsUser Information Part Number Assembly Number Serial number Scheduling Field Service Engineer SupportEX 5/7/11RT Systems Glossary IEC Osha This page left blank intentionally Reorder Form Scenic Avenue Costa Mesa, CA Contact MGE