MGE UPS Systems EX-5, EX-7, EX-11RT manual Troubleshooting, Symptoms Indication Correction

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Maintenance

4.0Scope

Maintenance includes a troubleshooting guide of symptoms and possible solutions, hot swapping the Power Module and Battery Module, and testing scenarios.

4.1Troubleshooting

If any of LEDs 17 or 18 is on, there is an operating anomaly or an alarm.

Use "scroll up" or "scroll down" function button to reset the audible alarm. Table 4-1: Troubleshooting not requiring MGE after-sales support.

Symptoms

Indication

Correction

LED

17 is on, and Bypass AC

AC source is not connected

Rewire correctly to the Normal AC

source is present

to the correct terminals.

source.

the LCD display shows

 

 

BAD CONNECTION

 

 

REWIRE AC NORMAL

 

 

LED

17 is on,

Load supplied by Bypass AC source.

Push the ON button for more than 3

the LCD display shows:

 

seconds.

LOAD LEVEL

 

 

XX kW / XX KVA

 

 

LED

17 is on, and Bypass AC

UPS overload

Check if any device is shorted or

source is present

 

failed.

the LCD display shows:

 

 

THERMAL OVERLOAD

 

 

1XX%

 

 

 

 

 

 

 

LED 18 is on, the LCD

Short circuit conditions on output

display shows:

devices.

CURRENT OVERLOAD

 

Check if any load has shorted or failed.

LED 15 is on,

180° degree phase shift between

but the LCD display shows:

bypass and normal AC source.

BYPASS REVERSE

 

REWIRE BYPASS

 

Check if Bypass source is correctly wired

(in case of upstream transformer use).

Audible alarm is on,

Input/Output box not

Check if the Input/Output box

the LCD display shows:

installed correctly.

is correctly installed. See section 2.7.

I/O BOX REMOVED

 

Check for correct I/O Box.

 

 

 

86-86000-00 B00

Maintenance

4 — 1

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Contents EX 5/7/11RT Systems Page Technical Support Customer Care Center Hours 24/7 MGE UPS SYSTEMS, INC Scenic Avenue Costa Mesa, CA 92626 714EX 5/7/11RT Systems Contents Setup and Installation Return Policy for Repair of Single Phase Products RGA Technical Support and Product ServicesFigures Tables Certification Standards Important Safety InstructionsEnvironment Special PrecautionsAdditional Modules Serial Numbers Section Descriptions This page left blank intentionally Input voltage must be the same as output voltage on HV units ScopePart Number Description Transformer Module Characteristics Ratings System Electrical CharacteristicsTower Configuration Standard ConfigurationRack Configuration Model Dimensions HxWxD WeightsRear Panel Components Power Module EX 5/7/11 RTPower Module Display and Control Panel EX RT Transformer Module1 1 R T Optional Accessories Power Module Rail KitBattery/Transformer/CLA Module Rail Kit Battery Extension Cable Kit Multiple Battery Module Backup Time at Full LoadInput/Output Box Battery Integration Kit with CastersEX RT Transformer Module Contents CLA Module Contents EX 5/7/11RTRecommended Batteries All Modules are shipped in separate boxes Unpacking and Parts CheckContents of Standard EX 5/7/11RT Systems Contents of EXB 5/7/11RT Battery Module PN 86207 /86209 Installation in Tower Configuration Installation in Rack Mounting Configuration Not to scale Page Bracket System Install input/output cables Per .7 prior to this stepCommunication Ports Connecting the RS232 Communication PortInstallation of Optional Transverse Card Connecting the Dry Relay Contact Communication PortJBus Card Dual U-Talk/Basic CardProper operation Dual port Shut CardRemote Emergency Power Off Repo Communication Port System Connections Max AWG EX 11RTSources are open OFF/OPEN Output Always connect the earth ground wire firstConnecting EX RT Transformer Module Protection for all transformer output terminals120VAC output terminals Lb-N, La-N Bypass AC Mains Power Module I/O Box Connection of Battery Module EXB Connection of Optional CLA Module AC InputThis page left blank intentionally Required for initial startup only Initial StartupControl Panel with scroll up and down buttons UPS PersonalizationDisplay Factory setting Options Comments Display Factory setting OptionsMGE UPS SYSTEMS, INC Symptoms IT Network mode Industrial mode UPS personalization through external software Then go to Advanced settings and UPS settingsFinal Startup sequence During the startup, if the Bypass AC source is outOperating Modes Normal double conversion ModeECO mode display ECO ModeTransfer to Battery Power Operation on Battery PowerFirst Case Operation on battery Second Case Low battery warningPower to the load Return of Normal AC sourceShutdown Symptoms Indication Correction TroubleshootingBattery Fault LED 1CXXXXXXX Hot Swapping the Power ModuleRe-connecting the Power Module Hot Swapping the Battery Module Disconnecting the Battery ModuleRe-connecting the Battery Module This page left blank intentionally System Input/Output Power Ratings Electrical SpecificationsSystem Overload Characteristics Source Voltage FrequencySystem Backup Characteristics System Short Circuit ProtectionEX RT CLA Module KVA / kW 25% 50% 75% 100% Output load percentage Configuration for Hours backup timeOperation Mode On-line On Battery Environmental CharacteristicsHeat Rejection SystemProprietary Rights Statement MGE Standard Single Phrase WarrantyWarranty Extension Warranty+ not available on products User InformationProduct information Part Number Assembly Number Serial number Scheduling Field Service Engineer SupportEX 5/7/11RT Systems Glossary IEC Osha This page left blank intentionally Reorder Form Scenic Avenue Costa Mesa, CA Contact MGE