MGE UPS Systems EX-5, EX-7, EX-11RT manual Setup and Installation

Page 6

EX 5/7/11RT Systems

section

description

page

Section 2 Setup and Installation

2.0

Scope

.2 — 1

2.1

Unpacking and Parts Check

.2 — 1

2.2

Contents of Standard EX 5/7/11RT Systems

.2 — 2

2.3

Installation in Tower Configuration

.2 — 4

2.4

Installation in Rack Mounting Configuration

.2 — 5

2.4.1Adjustment of front panel logo and control panel

for rack orientation

.2 — 5

2.4.2 Prepare Battery Module for Rack Mounting

.2 — 6

2.4.3Power, Battery, Transformer, and CLA Charger Module

 

Rack Mounting

. .

2 — 7

2.5

Communication Ports

. .

2 — 9

2.5.1

Connecting the RS232 Communication Port

. .

2 — 9

2.5.2

Connecting the Dry (Relay) Contact Communication Port . . . .2

— 10

2.5.3

Installation of Optional Transverse Card

.2

— 10

2.6

Remote Emergency Power Off (REPO) Communication Port .

.2

— 12

2.7

System Connections

.2

— 13

2.7.1Connections with Common Normal and Bypass AC

sources (Single Mains)

.2 — 13

2.7.2 Connecting EX RT Transformer Module

.2 — 15

2.7.3Connections with Separate Normal and Bypass AC

sources (2 Mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 16

 

2.7.4 System Connections as Frequency Converter

 

 

 

(without Bypass AC source)

.2 — 17

 

2.8

Connection of Battery Module EXB

.2 — 18

 

2.9

Connection of Optional CLA Module

.2 — 19

Section 3

Operation

 

 

 

3.0

Scope

. .3 — 1

 

3.1

Initial Startup

. .3 — 1

 

3.2

UPS Personalization

. .3 — 2

 

3.2.1 Accessing personalization with front panel buttons

. .3 — 2

 

3.3

Information Technology (IT) Network and Industrial

 

 

 

Operating Modes

. .3 — 5

 

3.3.1 UPS personalization through external software

. .3 — 6

 

3.3.2

Final startup sequence

. .3 — 6

 

3.4

Operating Modes

. .3 — 7

 

3.4.1 Normal (double conversion) Mode

. .3 — 7

 

3.4.2

ECO Mode

. .3 — 8

 

3.5

Operation on Battery Power

. .3 — 9

 

3.5.1 Transfer to Battery Power

. .3 — 9

 

3.6

Return of Normal AC source

.3 — 10

 

3.7

Shutdown

.3 — 10

c ii

Contents

86-86000-00 B00

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Contents EX 5/7/11RT Systems Page MGE UPS SYSTEMS, INC Scenic Avenue Costa Mesa, CA 92626 714 Technical Support Customer Care Center Hours 24/7EX 5/7/11RT Systems Contents Setup and Installation Technical Support and Product Services Return Policy for Repair of Single Phase Products RGAFigures Tables Important Safety Instructions Certification StandardsSpecial Precautions EnvironmentAdditional Modules Serial Numbers Section Descriptions This page left blank intentionally Scope Input voltage must be the same as output voltage on HV unitsPart Number Description System Electrical Characteristics Transformer Module Characteristics RatingsStandard Configuration Tower ConfigurationModel Dimensions HxWxD Weights Rack ConfigurationPower Module EX 5/7/11 RT Rear Panel ComponentsPower Module Display and Control Panel EX RT Transformer Module1 1 R T Optional Accessories Power Module Rail KitBattery/Transformer/CLA Module Rail Kit Multiple Battery Module Backup Time at Full Load Battery Extension Cable KitBattery Integration Kit with Casters Input/Output BoxEX RT Transformer Module Contents CLA Module Contents EX 5/7/11RTRecommended Batteries Unpacking and Parts Check All Modules are shipped in separate boxesContents of Standard EX 5/7/11RT Systems Contents of EXB 5/7/11RT Battery Module PN 86207 /86209 Installation in Tower Configuration Installation in Rack Mounting Configuration Not to scale Page Install input/output cables Per .7 prior to this step Bracket SystemConnecting the RS232 Communication Port Communication PortsConnecting the Dry Relay Contact Communication Port Installation of Optional Transverse CardProper operation Dual U-Talk/Basic CardJBus Card Dual port Shut CardRemote Emergency Power Off Repo Communication Port System Connections Max AWG EX 11RTSources are open OFF/OPEN Always connect the earth ground wire first OutputConnecting EX RT Transformer Module Protection for all transformer output terminals120VAC output terminals Lb-N, La-N Bypass AC Mains Power Module I/O Box Connection of Battery Module EXB AC Input Connection of Optional CLA ModuleThis page left blank intentionally Initial Startup Required for initial startup onlyUPS Personalization Control Panel with scroll up and down buttonsDisplay Factory setting Options Display Factory setting Options CommentsMGE UPS SYSTEMS, INC Symptoms IT Network mode Industrial mode Final Startup sequence Then go to Advanced settings and UPS settingsUPS personalization through external software During the startup, if the Bypass AC source is outNormal double conversion Mode Operating ModesECO Mode ECO mode displayFirst Case Operation on battery Operation on Battery PowerTransfer to Battery Power Second Case Low battery warningPower to the load Return of Normal AC sourceShutdown Troubleshooting Symptoms Indication CorrectionBattery Fault LED Hot Swapping the Power Module 1CXXXXXXXRe-connecting the Power Module Hot Swapping the Battery Module Disconnecting the Battery ModuleRe-connecting the Battery Module This page left blank intentionally System Overload Characteristics Electrical SpecificationsSystem Input/Output Power Ratings Source Voltage FrequencySystem Backup Characteristics System Short Circuit ProtectionEX RT CLA Module Configuration for Hours backup time KVA / kW 25% 50% 75% 100% Output load percentageHeat Rejection Environmental CharacteristicsOperation Mode On-line On Battery SystemMGE Standard Single Phrase Warranty Proprietary Rights StatementWarranty Extension Warranty+ not available on products User InformationProduct information Scheduling Field Service Engineer Support Part Number Assembly Number Serial numberEX 5/7/11RT Systems Glossary IEC Osha This page left blank intentionally Reorder Form Scenic Avenue Costa Mesa, CA Contact MGE