Sterling 682.88107.00 specifications Upright Hot Oil Temperature Control Units

Page 1

Upright Hot Oil

Temperature Control Units

Part Number: 682.88107.00

Bulletin Number: SC1-660.3

Effective: 10/22/2009

Write Down Your Serial Numbers Here For Future Reference:

_________________________	_________________________
_________________________	_________________________
_________________________	_________________________

We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

© Copyright 2009

Image 1

Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualController Features Electrical FeaturesOptions Immersion Heaters Feature DescriptionsHeater Tank PumpElectrical System Controls Connection LinesElectrical Panel and System Components Safety Thermostat Pressure SwitchAir Purge Reservoir TankSafety Circuit Standards Safety Devices and InterlocksCooling Optional Fail Safe Operation Safety Device Lock-OutsInstallation Location Considerations InstallationUncrating the Equipment Rigging and Placing the TCUElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Start-up OperationController Description & Operation Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Pump Maintenance Preventative MaintenanceRoutine Servicing Draining the Unit for StorageAdjusting End Clearance Corrective MaintenanceCleaning the Pump Examining Internal PartsDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Immersion Heaters Part number Description Spare Parts ListHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionPressure Switches Selector Switches and Push ButtonsControllers Part number Description Part number DescriptionSolenoid Valves Part number Description Disconnect SwitchesSensing Probe Equipment Heater Tank InsulationWarranty Returns Safety Tag InformationTCU Safety Tags Returned Material PolicyTechnical Assistance TCU Identification Serial Number Tag