Sterling 682.88107.00 specifications Connection Lines, Electrical System Controls

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Connection Lines

Connections for TO PROCESS and FROM PROCESS lines are 1" NPT (25.4 mm). Water connections for COOLING WATER SUPPLY and COOLING WATER DRAIN are ¾” NPT (19.1 mm); see Section 3-4 on Page 20 for more information. The customer is responsible for conversions to metric standards.

The manufacturer stocks many lengths of flexible metal hose; the part number is 572-16969. State the length of hose you want when ordering.

WARNING! Component failure may result in high-temperature oil spray, causing serious injury or death. Make sure hoses, valves, and other components installed in your process can withstand maximum temperature and pressure of the Upright unit; check unit nameplate for specific capacities. All components must be carefully inspected for condition before installing. Make sure you have factory components if you have any doubt.

Electrical System Controls

The electrical controls of your Upright unit are specially engineered for reliability, safety, and simplicity of operation. Switch functions are clearly labeled. Your Upright unit has a system status board so you can evaluate the status and performance of the unit at a glance. Pilot lights are provided to indicate key unit functions.

An audible alarm is standard with your unit. The alarm will sound in the event of the following conditions:

motor overload

safety thermostat trip (over temperature)

low fluid pressure

low fluid level

high fluid level (optional)

Push the ALARM SILENCE button to silence the alarm. See Section 4-2 on Page 25 for more information on control functions.

Electrical Panel and System Components

The pump motor and immersion heater operate on three-phase, 50/60 cycle, nominal voltage with the control circuit at 115 V single phase. The control circuit voltage is provided by a single phase machine tool transformer with primary fuse protection and a grounded secondary. A main power disconnect is included for ease of service. The electrical panel is UL listed and complies with N.F.P.A. 79 provisions.

All components are IEC rated for long life and reduced maintenance. The heater elements are branch fused, and protected from contactor welding by a separate primary voltage contactor. The pump motor is controlled by a full voltage magnetic reversing starter, with fused branch circuit overcurrent and thermal overload protection. Many additional features are available as options.

A NEMA 12 enclosure is standard, with NEMA 4 available as an option.

Upright Portable Hot Oil TCUs

Chapter 2: Functional Description

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualController Features Electrical FeaturesOptions Immersion Heaters Feature DescriptionsHeater Tank PumpElectrical System Controls Connection LinesElectrical Panel and System Components Safety Thermostat Pressure SwitchAir Purge Reservoir TankSafety Circuit Standards Safety Devices and InterlocksCooling Optional Fail Safe Operation Safety Device Lock-OutsInstallation Location Considerations InstallationUncrating the Equipment Rigging and Placing the TCUElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Start-up OperationController Description & Operation Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Pump Maintenance Preventative MaintenanceRoutine Servicing Draining the Unit for StorageAdjusting End Clearance Corrective MaintenanceCleaning the Pump Examining Internal PartsDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Immersion Heaters Part number Description Spare Parts ListHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionPressure Switches Selector Switches and Push ButtonsControllers Part number Description Part number DescriptionSolenoid Valves Part number Description Disconnect SwitchesSensing Probe Equipment Heater Tank InsulationWarranty Returns Safety Tag InformationTCU Safety Tags Returned Material PolicyTechnical Assistance TCU Identification Serial Number Tag