Sterling 682.88107.00 specifications Fail Safe Operation, Safety Device Lock-Outs

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Fail Safe Operation

If a safety device or circuit should fail, the design must be such that the failure causes a “Safe” condition. As an example, a safety switch must be a normally open switch. The switch must be held closed with the device it is to protect. If the switch fails, it will go to the open condition, tripping out the safety circuit.

At no time should the safety device fail and allow the operation to continue. For example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run.

Safety Device Lock-Outs

Some safety devices disconnect electrical energy from a circuit. The safety devices that are used on these temperature control units are primarily concerned with electrical power disconnection and the disabling of moving parts that may need to be accessed during the normal operation of the machine.

Some of the safety devices utilize a manual activator. This is the method of initiating the safety lock out. This may be in the form of a plug, lever or a handle. Within this lockable handle, there may be a location for a padlock. Personnel servicing the equipment should place a padlock in the lockout handle.

In addition to the safety devices listed above, these temperature control units are equipped with a line cord plug. This allows the operator or maintenance personnel to unplug the tcu from its power source and tag it out. The plug can then be tagged with any number of approved electrical lockout tags available at most electrical supply stores.

WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air) sources prior to servicing or cleaning the temperature control unit. Failure to do so may result in serious injury. No one but the person who installed the lockout may remove it.

Upright Portable Hot Oil TCUs

Chapter 2: Functional Description

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualController Features Electrical FeaturesOptions Feature Descriptions Immersion HeatersHeater Tank PumpElectrical System Controls Connection LinesElectrical Panel and System Components Pressure Switch Safety ThermostatAir Purge Reservoir TankSafety Circuit Standards Safety Devices and InterlocksCooling Optional Safety Device Lock-Outs Fail Safe OperationInstallation Installation Location ConsiderationsUncrating the Equipment Rigging and Placing the TCUElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Start-up OperationController Description & Operation Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Preventative Pump MaintenanceRoutine Servicing Draining the Unit for StorageCorrective Maintenance Adjusting End ClearanceCleaning the Pump Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Spare Parts List Immersion Heaters Part number DescriptionHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionSelector Switches and Push Buttons Pressure SwitchesControllers Part number Description Part number DescriptionDisconnect Switches Solenoid Valves Part number DescriptionSensing Probe Equipment Heater Tank InsulationSafety Tag Information Warranty ReturnsTCU Safety Tags Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance