Sterling 682.88107.00 Corrective Maintenance, Adjusting End Clearance, Examining Internal Parts

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Adjusting End Clearance

After long periods of service, the running clearance between the end of the rotor teeth and head may be increased from wear. The pump may lose some capacity of pressure as a result. If you reset the end clearance, pump performance should improve.

Examining Internal Parts

Remove the head occasionally and examine the idler, bushing, head and pin for wear. Replace the idler bushing and idler pin after moderate wear to avoid replacing more expensive parts later.

Note: Make sure the idler doesn’t slide off the idler pin during head removal to avoid damage and personal injury.

Cleaning the Pump

A clean pump is easier to inspect, lubricate, and adjust; it runs better and looks better!

5-3 Corrective Maintenance

Pumps and Seals

Each Upright unit is completely tested and calibrated before leaving the factory. The unit is then cooled, drained, and packed for shipment.

If the unit stands idle for a long time before being installed in your factory, gaskets can dry out and possibly leak when you start the unit. In most cases, these gaskets soon swell and form a tight seal. If not, you may need to tighten the bolts to stop the leak.

Similarly, rough handling in shipping may sometimes cause minor leaks upon startup; you may need to re-tighten bolts or fittings to stop the leak.

You should expect to periodically replace the pump seal. If the pump is properly lubricated and used at moderate temperatures, the seal should last several years. The following section describes the proper procedures for replacing the seal (Mechanical seal, part no. 162-00030- 160). Periodic replacement of the pump drive V-belt is also to be expected.

Note: If the pump motor wiring is disconnected for removal from the unit, you must check the actual direction of rotation when the motor is rewired to the unit. Consult Elementary Diagrams provided in unit for additional information.

Upright Portable Hot Oil TCUs

Chapter 5: Maintenance

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualOptions Electrical FeaturesController Features Feature Descriptions Immersion HeatersHeater Tank PumpElectrical Panel and System Components Connection LinesElectrical System Controls Pressure Switch Safety ThermostatAir Purge Reservoir TankCooling Optional Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Fail Safe OperationInstallation Installation Location ConsiderationsUncrating the Equipment Rigging and Placing the TCUElectrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Controller Description & Operation OperationStart-up Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Preventative Maintenance Preventative Pump MaintenanceRoutine Servicing Draining the Unit for StorageCorrective Maintenance Adjusting End ClearanceCleaning the Pump Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsIntroduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Spare Parts List Immersion Heaters Part number DescriptionHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionSelector Switches and Push Buttons Pressure SwitchesControllers Part number Description Part number DescriptionDisconnect Switches Solenoid Valves Part number DescriptionSensing Probe Equipment Heater Tank InsulationSafety Tag Information Warranty ReturnsTCU Safety Tags Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance