Sterling 682.88107.00 Thrust Bearing Adjustment, Installation of Carbon Graphite Bushings

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Thrust Bearing Adjustment

1.Loosen axial setscrews in face of end cap on the thrust bearing assembly. If rotor shaft cannot be turned by hand, back off the thrust bearing assembly until there is a noticeable drag of the shaft. Note mechanical seal will provide some drag and this is a normal condition. The thrust bearing assembly must be turned in until it can just be turned over by hand. This ensures the rotor is against the head and a zero end clearance condition exists.

2.Make a mark on the OD of the bearing housing and a corresponding mark on the bracket. Back off thrust bearing housing the required number of marks or distance on the OD as shown below.

3.Tighten the axial setscrews in the face of the thrust bearing assembly. Make sure the rotor shaft turns freely. If it does not, repeat steps 1 and 2.

PUMP

Turn Outer End Cap C.C.W.

SIZE

 

 

 

No. of Notches*

or Length on O.D., Inches

G

-

0.75"

HL, HV

6

1"

KK

10

1.38"

*Each small notch on outer end cap represents .001 inch end clearance.

WARNING! Before starting the pump, make sure that all drive equipment guards are in place! Failure to properly install the guards may result in serious injury or death!

Installation of Carbon Graphite Bushings

When installing carbon graphite bushings, extreme care must be taken to prevent breaking. Carbon graphite is a brittle material and easily cracked. If cracked, the bushing will quickly disintegrate. Using a lubricant and adding a chamfer on the bushing and the mating part will help in installation. The additional precautions listed below must be followed for proper installation:

1.A press must be used for installation.

2.Be certain bushing is started straight.

3.Do not stop pressing operation until bushing is in proper position. Starting and stopping will result in a cracked bushing.

4.Check bushing for cracks after installation.

Carbon graphite bushings with extra interference fits are frequently furnished for high temperature operation. These bushings must be installed by a shrink fit.

1.Heat bracket or idler to 750°F.

2.Install cool bushings with a press.

3.If facilities are not available to reach 750°F. temperature, it is possible to install with 450°F. temperature; however, the lower the temperature, the greater the possibility of cracking the bushing.

Upright Portable Hot Oil TCUs

Chapter 5: Maintenance

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionOptions Electrical FeaturesController Features Pump Feature DescriptionsImmersion Heaters Heater TankElectrical Panel and System Components Connection LinesElectrical System Controls Reservoir Tank Pressure SwitchSafety Thermostat Air PurgeCooling Optional Safety Devices and InterlocksSafety Circuit Standards Fail Safe Operation Safety Device Lock-OutsRigging and Placing the TCU InstallationInstallation Location Considerations Uncrating the EquipmentElectrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Controller Description & Operation OperationStart-up Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Draining the Unit for Storage Preventative MaintenancePreventative Pump Maintenance Routine ServicingExamining Internal Parts Corrective MaintenanceAdjusting End Clearance Cleaning the PumpDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentIntroduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Pilot Lights Part number Description Spare Parts ListImmersion Heaters Part number Description Heater Gasket Part number Description 542-00007-08Part number Description Selector Switches and Push ButtonsPressure Switches Controllers Part number DescriptionHeater Tank Insulation Disconnect SwitchesSolenoid Valves Part number Description Sensing Probe EquipmentReturned Material Policy Safety Tag InformationWarranty Returns TCU Safety TagsTechnical Assistance TCU Identification Serial Number Tag