Sterling 682.88107.00 specifications Options, Electrical Features, Controller Features

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Electrical Features

Non-fused lockable rotary disconnect

Branch circuit fusing

NEMA 12 electrical enclosure

UL listed subpanel

Controller Features

M2B+ microprocessor controller with fuzzy logic; includes diagnostic features with indicator and warning status lights

System status graphic display

Low level alarm for reservoir

Audible alarm

5 year warranty on controller

2-4 Options

Options marked with “*” indicate options that can be factory installed or retrofitted in the field.

Drain valve

Hour meter; measures total pump run time hours

General fault visual alarm

Autovent sequence; deducts available

Low level alarm; deducts available

High level indicator light

Manual bypass; deducts available

M2B+ microprocessor controller options include:

4-20 mA remote set point and retransmission

SPI protocol, RS-485

General protocols, types RS-232, -485

Remote sensor; 10 Ft. (3m)

Heat exchanger options of 3.9 sq. ft. (0.3627 sq. m) and 6.7 sq. ft. (0.6231 sq. m)

Remote controller

Lexan cover

Optional operating voltages of 208/3/60, 230/3/60, 575/3/60, 380/3/50, and 415/3/50

Upright Portable Hot Oil TCUs

Chapter 2: Functional Description

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionOptions Electrical FeaturesController Features Pump Feature DescriptionsImmersion Heaters Heater TankElectrical Panel and System Components Connection LinesElectrical System Controls Reservoir Tank Pressure SwitchSafety Thermostat Air PurgeCooling Optional Safety Devices and InterlocksSafety Circuit Standards Fail Safe Operation Safety Device Lock-OutsRigging and Placing the TCU InstallationInstallation Location Considerations Uncrating the EquipmentElectrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Controller Description & Operation OperationStart-up Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Draining the Unit for Storage Preventative MaintenancePreventative Pump Maintenance Routine ServicingExamining Internal Parts Corrective MaintenanceAdjusting End Clearance Cleaning the PumpDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentIntroduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Pilot Lights Part number Description Spare Parts ListImmersion Heaters Part number Description Heater Gasket Part number Description 542-00007-08Part number Description Selector Switches and Push ButtonsPressure Switches Controllers Part number DescriptionHeater Tank Insulation Disconnect SwitchesSolenoid Valves Part number Description Sensing Probe EquipmentReturned Material Policy Safety Tag InformationWarranty Returns TCU Safety TagsTechnical Assistance TCU Identification Serial Number Tag