Sterling 682.88107.00 specifications Shipping Info

Page 2

Shipping Info

Unpacking and Inspection

You should inspect your portable hot oil tcu for possible shipping damage.

Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc.

In the Event of Shipping Damage

According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment.

Notify the transportation company’s local agent if you discover damage.

Hold the damaged goods and packing material for the examining agent’s inspection. Do not

return any goods before the transportation company’s inspection and authorization.

File a claim with the transportation company. Substantiate the claim by referring to the agent’s report. A certified copy of our invoice is available upon request. The original Bill of Lading is attached to our original invoice. If the shipment was prepaid, write us for a receipted transportation bill.

Advise customer service regarding your wish for assistance and to obtain an RMA (return material authorization) number.

If the Shipment is Not Complete

Check the packing list as back-ordered items are noted on the packing list. You should have:

;Portable Hot Oil TCU

;Bill of lading

;Packing list

;Operating and Installation packet

;Electrical schematic and panel layout drawings

;Component instruction manuals

Re-inspect the container and packing material to see if you missed any smaller items during unpacking.

If the Shipment is Not Correct

If the shipment is not what you ordered please contact the parts and service department immediately at (262) 641-8610. Have the order number and item number available. Hold the items until you receive shipping instructions.

Returns

Do not return any damaged or incorrect items until you receive shipping instructions from the shipping department.

Upright Portable Hot Oil TCUs

Chapter 1: Safety

ii

Image 2
Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectFunctional Description Standard FeaturesMechanical Features Models Covered in This ManualOptions Electrical FeaturesController Features Heater Tank Feature DescriptionsImmersion Heaters PumpElectrical Panel and System Components Connection LinesElectrical System Controls Air Purge Pressure SwitchSafety Thermostat Reservoir TankCooling Optional Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Fail Safe OperationUncrating the Equipment InstallationInstallation Location Considerations Rigging and Placing the TCUElectrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Controller Description & Operation OperationStart-up Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Routine Servicing Preventative MaintenancePreventative Pump Maintenance Draining the Unit for StorageCleaning the Pump Corrective MaintenanceAdjusting End Clearance Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsIntroduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Heater Gasket Part number Description 542-00007-08 Spare Parts ListImmersion Heaters Part number Description Pilot Lights Part number DescriptionControllers Part number Description Selector Switches and Push ButtonsPressure Switches Part number DescriptionSensing Probe Equipment Disconnect SwitchesSolenoid Valves Part number Description Heater Tank InsulationTCU Safety Tags Safety Tag InformationWarranty Returns Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance