Sterling
682.88107.00
specifications
Belt Tensioning Instructions
Troubleshooting
Specifications
Install
Parts list
Error codes
Drawings and Diagrams
System Status Board Indicators
Connecting Piping
Warranty
Maintenance
Page 44
Figure 9: Belt Tensioning Instructions
Upright Portable Hot Oil TCUs
Chapter 7: Appendix
44
Page 43
Page 45
Image 44
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Page 45
Contents
Upright Hot Oil Temperature Control Units
Shipping Info
Table of Contents
Troubleshooting
Safety Symbols Used in this Manual
Safety
How to Use This Manual
Wear Safety Glasses and Work Gloves
Responsibility
General Responsibility
Operator Responsibility
Remember
Maintenance Responsibility
Reporting a Safety Defect
Standard Features
Mechanical Features
Functional Description
Models Covered in This Manual
Options
Electrical Features
Controller Features
Feature Descriptions
Immersion Heaters
Heater Tank
Pump
Electrical Panel and System Components
Connection Lines
Electrical System Controls
Pressure Switch
Safety Thermostat
Air Purge
Reservoir Tank
Cooling Optional
Safety Devices and Interlocks
Safety Circuit Standards
Safety Device Lock-Outs
Fail Safe Operation
Installation
Installation Location Considerations
Uncrating the Equipment
Rigging and Placing the TCU
Electrical Connections
Piping Considerations for Mobile Installations
Setup Procedures
Connecting Piping
Connecting Vent Piping
Connecting Process Piping
Connecting Cooling Water Piping
Upright Unit Piping Setup
Initial Start-up
Starting the Hot Oil TCU
Page
Controller Description & Operation
Operation
Start-up
Identifying Control Panel Switches
Control Panel Switches
Identifying System Status Board Indicators
System Status Board Indicators
Fault Indicator Lights
Status Indicator Lights
Mode Indicator Lights
Returning Fluid to the Tank
Shutting Down the Hot Oil TCU
Page
Photocopy this page for your maintenance records
Maintenance
Maintenance Schedule
Preventative Maintenance
Preventative Pump Maintenance
Routine Servicing
Draining the Unit for Storage
Corrective Maintenance
Adjusting End Clearance
Cleaning the Pump
Examining Internal Parts
Maintaining the Pump
Disassembling the Pump
Pump Assembly
Thrust Bearing Adjustment
Installation of Carbon Graphite Bushings
Introduction
Troubleshooting
Problem Possible cause Corrective action
OFF
Problem Possible cause Corrective action
Appendix
Optional Components
Technical Specifications
Annex B Information
Upright Portable Hot Oil TCUs Appendix
Drawings and Diagrams
18-24 GPM Pump Construction
Thrust Bearing Assembly
Belt Tensioning Instructions
Spare Parts List
Immersion Heaters Part number Description
Heater Gasket Part number Description 542-00007-08
Pilot Lights Part number Description
Selector Switches and Push Buttons
Pressure Switches
Controllers Part number Description
Part number Description
Disconnect Switches
Solenoid Valves Part number Description
Sensing Probe Equipment
Heater Tank Insulation
Safety Tag Information
Warranty Returns
TCU Safety Tags
Returned Material Policy
TCU Identification Serial Number Tag
Technical Assistance
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