Sterling 682.88107.00 specifications Upright Unit Piping Setup

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Figure 1: Upright Unit Piping Setup

Connect the TO PROCESS hookup to the entrance of the process and the FROM PROCESS hookup to the exit of the process. Connect the COOLING WATER SUPPLY to your plant water supply. Connect the COOLING WATER DRAIN line to an open drain, or to the return line of your central water system. If returning to a central water system, use a condensate/return tank to avoid a standing water column on the heat exchanger drain line.

Caution! If you are routing the drain line to an open drain, make sure that the line is directed away from personnel to avoid scalding.

Carefully select connecting lines and connectors between the Upright unit and the process to best meet the needs and requirements of your application.

Make sure lines and connectors have a service rating of at least 100 psig (689.5 kPa/6.9 bars), and a temperature rating at least equal to the maximum operating temperature of your Upright unit.

Note: To prevent debris from fouling reservoir fluid, the Upright unit is equipped with an internal vent on the reservoir tank. Use the plug provided to close off the external fill port after filling the unit with heat transfer fluid.

Upright Portable Hot Oil TCUs

Chapter 3: Installation

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualElectrical Features Controller FeaturesOptions Immersion Heaters Feature DescriptionsHeater Tank PumpConnection Lines Electrical System ControlsElectrical Panel and System Components Safety Thermostat Pressure SwitchAir Purge Reservoir TankSafety Devices and Interlocks Safety Circuit StandardsCooling Optional Fail Safe Operation Safety Device Lock-OutsInstallation Location Considerations InstallationUncrating the Equipment Rigging and Placing the TCUElectrical Connections Setup Procedures Connecting PipingPiping Considerations for Mobile Installations Connecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Operation Start-upController Description & Operation Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsStatus Indicator Lights Mode Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Maintenance SchedulePhotocopy this page for your maintenance records Preventative Pump Maintenance Preventative MaintenanceRoutine Servicing Draining the Unit for StorageAdjusting End Clearance Corrective MaintenanceCleaning the Pump Examining Internal PartsDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentTroubleshooting Problem Possible cause Corrective actionIntroduction OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Immersion Heaters Part number Description Spare Parts ListHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionPressure Switches Selector Switches and Push ButtonsControllers Part number Description Part number DescriptionSolenoid Valves Part number Description Disconnect SwitchesSensing Probe Equipment Heater Tank InsulationWarranty Returns Safety Tag InformationTCU Safety Tags Returned Material PolicyTechnical Assistance TCU Identification Serial Number Tag